Process for preparing hydroxyalkylcellulose ethers

Claim 2

In the process for preparing hydroxyalkylcellulose ethers and mixed hydroxyalkylalkylcellulose ethers having a high C 2 or higher hydroxyalkoxyl substitution, said process comprising the steps of (a) forming a reaction mass comprising cellulose and an amount of an alkali metal hydroxide at least sufficient to break up the crystallinity of the cellulose and to catalyze a reaction between the cellulose and an alkylene oxide and (b) continuously adding an etherifying agent comprising a C 2 or higher alkylene oxide to the reaction mass under conditions including an elevated temperature such that the alkylene oxide react with the cellulose to attach ether groups thereto; the improvement characterized by performing said process under reaction conditions such that said alkylene oxide is added in the form of a vapor.

Claim 3

The improvement of claim 1, wherein said reaction conditions comprise providing an effectively low pressure.

Claim 4

The improvement of claim 2, wherein the alkylene oxide is added at a controlled rate.

Claim 5

The improvement of claim 2, wherein said pressure is less than about 400 mmHg.

Claim 6

The improvement of claim 4, wherein said pressure is less than about 175 mmHg.

Claim 7

The improvement of claim 5, wherein said pressure is less than about 120 mmHg.

Claim 8

The improvement of claim 4, wherein said temperature is between about 30° and about 140° C.

Claim 9

The improvement of claim 5, wherein said temperature is between about 40° and about 120° C.

Claim 10

The improvement of claim 6, wherein said temperature is between about 60° and about 90° C.

Claim 11

The improvement of claim 3, wherein said rate of addition of alkylene oxide is from about 0.003 to about 0.04 pounds per minute per pound of cellulose.

Claim 12

The improvement of claim 10, wherein said rate of addition of alkylene oxide is from about 0.006 to about 0.01 pounds per minute per pound of cellulose.

Claim 13

The improvement of claim 2, wherein said alkylene oxide is propylene oxide.

Claim 14

The improvement of claim 12, wherein the etherifying agent is methyl chloride.

Claim 15

The improvement of claim 12, wherein the etherifying agent is chloroacetic acid.

Claim 16

The improvement of claim 2, wherein said hydroxyalkylalkylcellulose ether product has a C 2 or higher hydroxyalkoxyl molar substitution of at least about 8 weight percent.

Claim 17

The improvement of claim 15, wherein said hydroxyalkoxyl molar substitution is at least about 21 weight percent.

Claim 18

The improvement of claim 16, wherein said hydroxyalkoxyl molar substitution is aa least about 30 weight percent.

Claim 19

In the process for preparing mixed hydroxyalkylalkylcellulose ethers having a high C 2 or higher hydroxyalkoxyl molar substitution, said process comprising the steps of (a) forming a reaction mass comprising cellulose and an amount of an alkali metal hydroxide not substantially in excess of that amount required to break up the crystallinity of the cellulose, (b) continuously adding to the reaction mass a C 2 or higher alkylene oxide under conditions including an elevated temperature such that a desired amount of hydroxyalkoxyl groups become attached to the cellulose, then (c) adding an incremental amount of an alkali metal hydroxide to the reaction mass and then (d) continually adding an etherifying agent which is not an alkylene oxide to the reaction mass under conditions including an elevated temperature such that a desired amount of ether groups become attached to the cellulose; the improvement characterized by performing said process under reaction conditions such that said alkylene oxide is added in the form of a vapor.

Claim 20

In the process for preparing mixed hydroxyalkylalkylcellulose ethers having a high C 2 or higher hydroxyalkoxyl molar substitution, said process comprising the steps of (a) forming a reaction mass comprising cellulose and an amount of an alkali metal hydroxide not substantially in excess of that amount required to break up the crystallinity of the cellulose, (b) continuously adding to the reaction mass a C 2 or higher alkylene oxide under conditions including an elevated temperature such that a desired amount of hydroxyalkoxyl groups become attached to the cellulose, then (c) adding an incremental amount of an alkali metal hydroxide to the reaction mass and then (d) continually adding an etherifying agent which is not an alkylene oxide to the reaction mass under conditions including an elevated temperature such that a desired amount of ether groups become attached to the cellulose; the improvement characterized by performing said process under reaction conditions such that said alkylene oxide is added in the form of a vapor.

Claim 21

The improvement of claim 18, wherein said reaction conditions comprise an effectively low pressure.

Claim 22

The improvement of claim 19, wherein said reaction conditions further comprise a controlled rate of alkylene oxide addition.

Claim 23

The improvement of claim 18, wherein said reaction conditions further comprise a controlled rate of alkylene oxide addition.

Claim 24

The improvement of claim 19, wherein said alkylene oxide is propylene oxide.

Claim 25

The improvement of claim 22, wherein said etherifying agent is a haloaliphatic carboxylic acid, an alkyl halide or a dialkyl sulfate.

Claim 26

The improvement of claim 23, wherein said etherifying agent is methyl chloride.

Claim 27

The improvement of claim 19, wherein said pressure is less than about 400 mmHg.

Claim 28

The improvement of claim 25, wherein said pressure is less than about 175 mmHg.

Claim 29

The improvement of claim 26, wherein said pressure is less than about 120 mmHg.

Claim 30

The improvement of claim 19, wherein said temperature is between about 30° and about 140° C.

Claim 31

The improvement of claim 28, wherein said temperature is between about 40° and about 120° C.

Claim 32

The improvement of claim 29, wherein said temperature is between about 60° and about 90° C.

Claim 33

The improvement of claim 25, wherein said temperature is between about 30° and about 140° C.

Claim 34

The improvement of claim 26, wherein said temperature is between about 40° and about 120° C.

Claim 35

The improvement of claim 27, wherein said temperature is between about 60° and about 90° C.

Claim 36

The improvement of claim 33, wherein said rate of addition of alkylene oxide is from about 0.003 to about 0.04 pounds per minute per pound of cellulose.