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US4657594A Expired / Lapsed US ⏱️ 0.0 years remaining

Lightweight joint compound

Assignee: USG Corp
•
Filing: 1985-07-05
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Granted: 1987-04-14
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Expires: 2005-07-05
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Abstract

Abstract Expanded perlite coated with an amino-functional siloxane and a silicone wetting agent, and a joint compound incorporating same, which, when applied to gypsum wallboard, has improved bonding properties and greater uniformity in paint gloss appearance between the surface of the joint compound and the surface of the wallboard.

Inventors

  • 👤 Arthur W. Struss

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 16:00
CPC Classifications
C; C04; C04B; C04B20/00; C04B20/10; C04B20/1051; C04B24/00; C04B24/24; C04B24/38; C04B24/383; C04B26/00; C04B26/02; C04B26/04; C04B2111/00; C04B2111/00474; C04B2111/00663; C04B2111/00672; Y; Y10; Y10S; Y10S106/00; Y10S106/02

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 30 words
Expanded perlite which has been treated with an amino-functional silicone compound to render it water-insensitive while still providing good bonding properties to a joint compound into which it is formulated.
Claim 2
Dependent Claim 30 words
Expanded perlite which has been treated with an amino-functional silicone compound to render it water-insensitive while still providing good bonding properties to a joint compound into which it is formulated.
Claim 3
Dependent Claim 16 words
A treated expanded perlite according to claim 1, wherein said amino-functional silicone compound is an aminosiloxane.
Claim 4
Dependent Claim 26 words
An expanded perlite compound according to claim 1, wherein said amino-functional silicone compound is formed from a mixture of an alkyl group-containing silane and an aminosilane.
Claim 5
Dependent Claim 27 words
An expanded perlite according to claim 1, additionally treated with a silicone wetting agent, thereby improving painting uniformity of a joint compound into which it is formulated.
Claim 6
Dependent Claim 125 words
A lightweight joint compound having properties suitable for use in finishing joints between the edges of adjacent wallboards, and having improved bonding to paper tape and paper cover sheets provided on said wallboard, said joint compound comprising: (1) a filler selected from the group consisting of calcium carbonate and calcium sulfate, (2) a non-leveling agent, (3) expanded perlite which has been treated with an amino-functional silicone compound to render said perlite water-insensitive and improving the joint compound to paper bond, said perlite being present in an amount of from about 3.5% to about 25% based on the dry weight of said joint compound, (4) a thickener, (5) a binder, and (6) sufficient water to adjust the viscosity to render said joint compound suitable for use.
Claim 7
Dependent Claim 125 words
A lightweight joint compound having properties suitable for use in finishing joints between the edges of adjacent wallboards, and having improved bonding to paper tape and paper cover sheets provided on said wallboard, said joint compound comprising: (1) a filler selected from the group consisting of calcium carbonate and calcium sulfate, (2) a non-leveling agent, (3) expanded perlite which has been treated with an amino-functional silicone compound to render said perlite water-insensitive and improving the joint compound to paper bond, said perlite being present in an amount of from about 3.5% to about 25% based on the dry weight of said joint compound, (4) a thickener, (5) a binder, and (6) sufficient water to adjust the viscosity to render said joint compound suitable for use.
Claim 8
Dependent Claim 15 words
A joint compound according to claim 5, wherein said aminofunctional silicone compound is an aminosiloxane.
Claim 9
Dependent Claim 25 words
A joint compound according to claim 5, wherein said aminofunctional silicone compound is formed from a mixture of an alkyl group-containing silane and an aminosilane.
Claim 10
Dependent Claim 27 words
A joint compound according to claim 5, additionally treated with a silicone wetting agent, thereby improving painting uniformity of a joint compound in which it is incorporated.
Claim 11
Dependent Claim 29 words
A lightweight joint compound according to claim 8, wherein said filler is present in an amount from about 38% to about 93% by dry weight of said joint compound.
Claim 12
Dependent Claim 14 words
A lightweight joint compound according to claim 8, wherein said filler is calcium carbonate.
Claim 13
Dependent Claim 14 words
A lightweight joint compound according to claim 8, wherein said filler is calcium sulfate.
Claim 14
Dependent Claim 31 words
A lightweight joint compound according to claim 8, wherein said non-leveling agent is present in an amount of from about 0.5% to about 7% by dry weight of said joint compound.
Claim 15
Dependent Claim 15 words
A lightweight joint compound according to claim 8, wherein said non-leveling agent is attapulgus clay.
Claim 16
Dependent Claim 29 words
A lightweight joint compound according to claim 8, wherein said non-leveling agent is a mixture of a clay and amylopectin starch in a ratio by weight of about 1:5.
Claim 17
Dependent Claim 30 words
A lightweight joint compound according to claim 8, wherein said binder is present in an amount of from about 0.5% to about 10% by dry weight of said joint compound.
Claim 18
Dependent Claim 14 words
A lightweight joint compound according to claim 8, wherein said binder is polyvinyl acetate.
Claim 19
Dependent Claim 23 words
A lightweight joint compound according to claim 8, wherein said thickener is present in an amount of from about 0.5% to about 1.8%.
Claim 20
Dependent Claim 14 words
A lightweight joint compound according to claim 8, wherein said thickener is hydroxypropyl methylcellulose.
Claim 21
Dependent Claim 13 words
A lightweight joint compound according to claim 8, wherein said thickener is hydroxyethylcellulose.
Claim 22
Dependent Claim 14 words
A lightweight joint compound according to claim 8, which is substantially free of mica.

References Cited (Backward Citations)

US29753A Cited
US3297601A Cited
USRE29753E Cited
US4454267A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-13 1990-10-13 1991-04-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-13 1994-10-13 1995-04-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-13 1998-10-13 1999-04-14 $7700.00 Window Closed / Lapsed

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