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US4654965A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing liquid crystal display unit

Assignee: Ricoh Co Ltd
•
Filing: 1985-07-16
•
Granted: 1987-04-07
•
Expires: 2005-07-16
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Abstract

Abstract A panel board on which a liquid crystal display device and a printed-circuit board on which an electric circuit for driving the liquid crystal display device are electrically and mechanically connected to each other by an electrically conductive heat-sealing connector. When joining the panel board and the printed-circuit board, the heat-sealing connector is heated by a heating head applied against the panel board or infrared radiation applied through the panel board.

Inventors

  • 👤 Kiyohiro Uehara
  • 👤 Shigeyuki Sakai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 09:54
CPC Classifications
G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1345; G02F1/13452; G21; G21C; G21C17/00; H; H05; H05K; H05K3/00; H05K3/36; H05K3/361; H05K2201/00; H05K2201/01; H05K2201/0104; H05K2201/0112; H05K2201/02; H05K2201/0203; H05K2201/0263; H05K2201/0272; H05K2201/10; H05K2201/10613; H05K2201/10954; H05K2201/10977; H05K2203/00; H05K2203/15; H05K2203/1581; H05K3/30; H05K3/303; H05K3/305; H05K3/32; H05K3/321; Y; Y02; Y02E; Y02E30/00; Y02E30/30; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49126

Claims Analysis

Total Claims: 47
Claim 1
Independent Claim 98 words
An electrical connection circuit for connecting signal wires of a display device to connection points on a printed-circuit board comprising: a heat-sealing connector disposed on the printed-circuit board and contacting said connection points; and an energy-transparent panel board made of a resin sheet on which the display device is mounted, said panel board being disposed on the heat-sealing connector so that an electrically conductive path is formed between the connection points of said printed circuit board and said signal wires of the display device; wherein the heat-sealing connector is heated by energy passed through said energy-transparent panel board.
Claim 2
Dependent Claim 98 words
An electrical connection circuit for connecting signal wires of a display device to connection points on a printed-circuit board comprising: a heat-sealing connector disposed on the printed-circuit board and contacting said connection points; and an energy-transparent panel board made of a resin sheet on which the display device is mounted, said panel board being disposed on the heat-sealing connector so that an electrically conductive path is formed between the connection points of said printed circuit board and said signal wires of the display device; wherein the heat-sealing connector is heated by energy passed through said energy-transparent panel board.
Claim 3
Dependent Claim 24 words
An electrical connection circuit according to claim 1 wherein said panel board is transparent to infrared radiation and said heat-sealing connector absorbs infrared radiation.
Claim 4
Dependent Claim 29 words
An electrical connection circuit according to claim 1 wherein said panel board is transparent to directly applied heat and said heat-sealing connector absorbs heat passed through the panel board.
Claim 5
Independent Claim 90 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) forming said panel board as a sheet made of synthetic resin; (b) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (c) applying heat to said heat-sealing connector through said resin sheet of said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon.
Claim 6
Independent Claim 90 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) forming said panel board as a sheet made of synthetic resin; (b) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (c) applying heat to said heat-sealing connector through said resin sheet of said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon.
Claim 7
Dependent Claim 15 words
A method according to claim 1, wherein the heat is applied by a heating head.
Claim 8
Dependent Claim 20 words
A method according to claim 1, wherein said connector comprises a hot-melt adhesive and an electrically conductive material mixed therein.
Claim 9
Dependent Claim 17 words
A method according to claim 1, wherein said heat-sealing connector is in the form of a sheet.
Claim 10
Dependent Claim 17 words
A method according to claim 1, wherein said heat-sealing connector is in the form of a block.
Claim 11
Dependent Claim 23 words
A method according to claim 1, wherein an integrated circuit for driving the liquid crystal display device is mounted on said printed-circuit board.
Claim 12
Dependent Claim 33 words
A method according to claim 1, wherein said printed-circuit board is made of a material selected from the group consisting of glass, epoxy resin, polyimide, polyester, paper, phenolic resin, triazine resin, and ceramics.
Claim 13
Dependent Claim 17 words
A method according to claim 1, wherein said panel board comprises a sheet film of synthetic resin.
Claim 14
Dependent Claim 34 words
A method according to claim 11, wherein said panel board is made of a material selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyether sulfone, polycarbonate resin, polysulfone, polyimide, acetate, and polyester.
Claim 15
Dependent Claim 27 words
A method according to claim 1, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an infrared-absorbing electrically conductive material and a hot-melt adhesive.
Claim 16
Dependent Claim 31 words
A method according to claim 1, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an electrically conductive material, an electrically nonconductive infrared absorbent, and a hot-melt adhesive.
Claim 17
Dependent Claim 22 words
A method according to claim 13 or 14, wherein said electrically conductive material is in the form of electrically conductive fine particles.
Claim 18
Dependent Claim 17 words
A method according to claim 13 or 14, wherein said electrically conductive material comprises an organic conductor.
Claim 19
Dependent Claim 32 words
A method according to claim 16, wherein said organic conductor is made of a material selected from the group consisting of graphite or electrically conductive carbon black having a sufficient infrared-absorbing ability.
Claim 20
Dependent Claim 20 words
A method according to claim 13 or 14, wherein said electrically conductive material is in the form of metal particles.
Claim 21
Dependent Claim 27 words
A method according to claim 18, wherein said metal particles are made of a material selected from the group consisting of copper, aluminum, nickel, cobalt, and silver.
Claim 22
Dependent Claim 15 words
A method according to claim 13, wherein said heat-sealing connector further comprises an infrared absorbent.
Claim 23
Dependent Claim 24 words
A method according to claim 20, wherein said infrared absorbent is in the form of electrically conductive fine particles capable of absorbing infrared radiation.
Claim 24
Dependent Claim 27 words
A method according to claim 21, wherein said particles are made of a material selected from carbon black, an organic black pigment, titanium dioxide, and silicon dioxide.
Claim 25
Dependent Claim 30 words
A method according to claim 13, or 14, wherein said hot-melt adhesive basically comprises a thermoplastic resin capable of being fused in a temperature range from 100° to 180° C.
Claim 26
Dependent Claim 42 words
A method according claim 14, wherein said electrically conductive heat-sealing layer comprises 1 part by weight of said hot-melt adhesive, 10 through 30 parts by weight of said electrically conductive material, and 5 through 20 parts by weight of said infrared absorbent.
Claim 27
Dependent Claim 26 words
A method according to claim 13 or 14, wherein said electrically conductive infrared-absorbing layer is formed in advance on said panel board and/or said printed-circuit board.
Claim 28
Dependent Claim 45 words
A method according to claim 4, wherein said heat-sealing connector comprises an insulating substrate, a plurality of spaced electrically conductive heat-sealing layers disposed on said insulating substrate, and a plurality of insulating paint layers disposed on said insulating substrate between said electrically conductive heat-sealing layers.
Claim 29
Dependent Claim 20 words
A method according to claim 26, wherein each of said electrically conductive heat-sealing layers contains an infrared-absorbing electrically conductive material.
Claim 30
Dependent Claim 24 words
A method according to claim 26, wherein each of said electrically conductive heat-sealing layers contains an electrically conductive material and a nonconductive infrared absorbent.
Claim 31
Dependent Claim 18 words
A method according to claim 26, wherein each of said insulating paint layers contains a nonconductive infrared absorbent.
Claim 32
Dependent Claim 16 words
A method according to claim 26, wherein said insulating substrate comprises a film of synthetic resin.
Claim 33
Dependent Claim 29 words
A method according to claim 30, wherein said film is made of a material selected from the group consisting of polyester, polyamide, polyvinyl chloride, polycarbonate, polysulfone, and polyether sulfone.
Claim 34
Dependent Claim 27 words
A method according to claim 4, wherein said heat-sealing connector comprises an insulating substrate and an infrared-absorbing electrically conductive heat-sealing layer disposed fully over said insulating substrate.
Claim 35
Dependent Claim 39 words
A method according to claim 4, wherein said heat-sealing connector comprises a block in the form of a rectangular parallelepiped, infrared-absorbing electrically conductive heat-sealing layers, and nonconductive heat-sealing layers which are alternately disposed on a surface of said block.
Claim 36
Dependent Claim 36 words
A method according to claim 4, wherein said heat-sealing connector is prepared by coating an electrically conductive material and a hot-melt adhesive on an insulating substrate, and drying the coated electrically conductive material and hot-melt adhesive.
Claim 37
Dependent Claim 23 words
A method according to claim 34, wherein a coating agent containing an infrared absorbent is additionally coated and dried on said insulating substrate.
Claim 38
Dependent Claim 26 words
A method according to claim 34 or 35, wherein said electrically conductive material, said hot-melt adhesive, and said coating agent are coated by screen process printing.
Claim 39
Independent Claim 107 words
A method of connecting a printed-circuit board on which a driver IC is disposed centrally to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) placing said printed-circuit board at opposite ends thereof on an assembling jig with said driver IC facing downwardly; (b) positioning a connector on wiring members exposed on the back of said printed-circuit board opposite to said opposite ends; (c) thereafter placing signal wire portions of said panel on said connector; (d) holding a heating head against said panel board; and (e) applying heat from said heating head to said connector through said panel board.
Claim 40
Independent Claim 107 words
A method of connecting a printed-circuit board on which a driver IC is disposed centrally to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) placing said printed-circuit board at opposite ends thereof on an assembling jig with said driver IC facing downwardly; (b) positioning a connector on wiring members exposed on the back of said printed-circuit board opposite to said opposite ends; (c) thereafter placing signal wire portions of said panel on said connector; (d) holding a heating head against said panel board; and (e) applying heat from said heating head to said connector through said panel board.
Claim 41
Independent Claim 113 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an infrared-absorbing electrically conductive material and a hot-melt adhesive, and wherein said heat sealing connector is heated by exposure to infrared radiation produced by a laser beam.
Claim 42
Independent Claim 113 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an infrared-absorbing electrically conductive material and a hot-melt adhesive, and wherein said heat sealing connector is heated by exposure to infrared radiation produced by a laser beam.
Claim 43
Independent Claim 117 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an electrically conductive material, an electrically nonconductive infrared absorbent and a hot-melt adhesive, and wherein said heat sealing connector is heated by exposure to infrared radiation produced by a laser beam.
Claim 44
Independent Claim 117 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector comprises an electrically conductive heat-sealing layer composed of an electrically conductive material, an electrically nonconductive infrared absorbent and a hot-melt adhesive, and wherein said heat sealing connector is heated by exposure to infrared radiation produced by a laser beam.
Claim 45
Independent Claim 190 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector is prepared by coating an electrically conductive material and a hot-melt adhesive on an insulating substrate, and drying the coated electrically conductive material and hot-melt adhesive, and additionally coating and drying a coating agent containing an infrared absorbent on said insulating substrate, and wherein said hot-melt adhesive is made of a polyester-based material, said heat-sealing connector being prepared by uniformly dispersing 20% by weight of metal particles as the electrically conductive material in said hot-melt adhesive to produce a dispersion, uniformly mixing 10% by weight of a black dye as the infrared absorbent into said dispersion, and coating the resultant dispersion on said insulating substrate as a plurality of spaced heat-sealing layers.
Claim 46
Independent Claim 190 words
A method of connecting a printed circuit board to a panel board on which a liquid crystal display device is mounted, comprising the steps of: (a) sandwiching an electrically conductive heat-sealing connector between said printed-circuit board and said panel board; and (b) applying heat to said heat-sealing connector through said panel board to cause said heat-sealing connector to be thermally fused for joining said printed circuit board and said panel board and wires thereon, wherein said heat-sealing connector is prepared by coating an electrically conductive material and a hot-melt adhesive on an insulating substrate, and drying the coated electrically conductive material and hot-melt adhesive, and additionally coating and drying a coating agent containing an infrared absorbent on said insulating substrate, and wherein said hot-melt adhesive is made of a polyester-based material, said heat-sealing connector being prepared by uniformly dispersing 20% by weight of metal particles as the electrically conductive material in said hot-melt adhesive to produce a dispersion, uniformly mixing 10% by weight of a black dye as the infrared absorbent into said dispersion, and coating the resultant dispersion on said insulating substrate as a plurality of spaced heat-sealing layers.
Claim 47
Dependent Claim 24 words
A method according to claim 40, wherein each of said heat-sealing layers has a width of 20 micrometers and a thickness of 25 micrometers.

References Cited (Backward Citations)

US3871746A Cited
US4012117A Cited
US4469410A Cited
US4260224A Cited
US4392720A Cited
JPS56122011A Cited
JPS5818993A Cited
US4514042A Cited
JPS58105280A Cited
US4500171A Cited
US4527862A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-06 1990-10-06 1991-04-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-06 1994-10-06 1995-04-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-06 1998-10-06 1999-04-07 $7700.00 Window Closed / Lapsed

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