Nickel-titanium-base shape-memory alloy composite structure

Claim 2

A composite structure which comprises a first member and a second member in contacting relationship therewith, wherein said second member is a nickel-titanium shape-memory alloy exhibiting the two-way effect, with said second member firmly contacting said first member when said second member is in the austenitic state, wherein said second member maintains said firm contact when said second member is at least partly transformed to the martensitic state, wherein said second member has been cold worked in the martensitic state to provide a microstructure containing a high concentration of substantially random dislocations and annealed without restraint at 300° C. to 500° C. for at least 20 minutes to rearrange the dislocations into an ordered network of dislocations comprising essentially dislocation-free cells surrounded by walls of higher dislocation density wherein the two-way effect is suppressed.

Claim 3

A composite structure according to claim 1 wherein said structure is a coupling.

Claim 4

A composite structure which comprises a first member and a second member in contacting relationship therewith, wherein said second member is a nickel-titanium shape-memory alloy exhibiting the two-way effect, with said second member firmly contacting said first member when said second member is in the austenitic state, wherein said second member maintains said firm contact when said second member is at least partly transformed to the martensitic state, wherein said second member is processed so as to substantially suppress the two-way effect, the process comprising: providing a nickel-titanium-based shape-memory alloy in the austenitic state in a specified shape; cold working said alloy in the martensitic state from 15% to 40% to provide a microstructure containing a high concentration of substantially random dislocations; annealing said alloy without restraint at 300° C. to 500° C. for at least 20 minutes to rearrange the dislocations into an ordered network of dislocations comprising essentially dislocation-free cells surrounded by walls of higher dislocation density; providing said alloy in a desired shape while maintaining the dislocation-free cells obtained in the annealing step; and deforming the alloy in the martensitic state; whereby when the alloy is recovered by heating the alloy to the austenitic state and subsequently cooled to the martensitic state, the alloy substantially retains said desired shape.

Claim 5

A composite structure which comprises a first member and a second member in contacting relationship therewith, wherein said second member is a nickel-titanium shape-memory alloy exhibiting the two-way effect, with said second member firmly contacting said first member when said second member is in the austenitic state, wherein said second member maintains said firm contact when said second member is at least partly transformed to the martensitic state, wherein said second member is processed so as to substantially suppress the two-way effect, the process comprising: providing a nickel-titanium-based shape-memory alloy in the austenitic state in a specified shape; cold working said alloy in the martensitic state from 15% to 40% to provide a microstructure containing a high concentration of substantially random dislocations; annealing said alloy without restraint at 300° C. to 500° C. for at least 20 minutes to rearrange the dislocations into an ordered network of dislocations comprising essentially dislocation-free cells surrounded by walls of higher dislocation density; providing said alloy in a desired shape while maintaining the dislocation-free cells obtained in the annealing step; and deforming the alloy in the martensitic state; whereby when the alloy is recovered by heating the alloy to the austenitic state and subsequently cooled to the martensitic state, the alloy substantially retains said desired shape.

Claim 6

A composite structure according to claim 3 wherein said structure is a coupling.