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US4642891A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing contact structures

Assignee: Inovan Stroebe GmbH and Co KG
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Filing: 1985-04-12
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Granted: 1987-02-17
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Expires: 2005-04-12
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Abstract

Abstract A method of manufacturing contact structures on a support strap wherein at least one layer of a contact material such as gold, silver or alloys thereof is applied on top of the cross-web of a T-shaped metal strip of an easily cold stampable material and sections of predetermined length are cut from the T-shaped strip thereby providing contact members with stem portions with which they are inserted from one side of a support strap through corresponding openings stamped into the support strap whereupon the stems of the contact members which project through the support strap are stamped from the other side so as to firmly engage the contact members with the support strap. This method permits automatic manufacturing without damage to the contact surface of the contact members when being mounted on the strap.

Inventors

  • 👤 Guenter Weik
  • 👤 Max Ackermann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 17:05
CPC Classifications
H; H01; H01H; H01H11/00; H01H11/04; H01H2011/0087; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49204; Y10T29/49208; Y10T29/4921; Y10T29/49211; Y10T29/49213; Y10T29/49218

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 202 words
A method of manufacturing contact structures for low energy switching applications wherein a number of contact members consisting of layered contact materials are mounted on a support strap, said method comprising the steps of: providing a T-shaped metal strip of an easily cold stampable material, said metal strip having a stem and a cross-web and said cross-web having a center portion and shoulder portions alongside said center portion; firmly applying to the center portion of said cross-web at least one layer of a contact material thereby providing a contact strip; providing in said support strap openings of a width corresponding to the width of said stem and of a length corresponding to a predetermined length of the stem of said contact members; cutting from said contact strip sections with stem portions of said predetermined length thereby providing contact members and placing said contact members on said support strap from one side thereof such that the stems of said contact members extend through the openings in said support strap; holding said contact members in position on said shoulder portions; and stamping said stems from the other side of said support strap so as to firmly engage said contact members with said support strap.
Claim 2
Independent Claim 202 words
A method of manufacturing contact structures for low energy switching applications wherein a number of contact members consisting of layered contact materials are mounted on a support strap, said method comprising the steps of: providing a T-shaped metal strip of an easily cold stampable material, said metal strip having a stem and a cross-web and said cross-web having a center portion and shoulder portions alongside said center portion; firmly applying to the center portion of said cross-web at least one layer of a contact material thereby providing a contact strip; providing in said support strap openings of a width corresponding to the width of said stem and of a length corresponding to a predetermined length of the stem of said contact members; cutting from said contact strip sections with stem portions of said predetermined length thereby providing contact members and placing said contact members on said support strap from one side thereof such that the stems of said contact members extend through the openings in said support strap; holding said contact members in position on said shoulder portions; and stamping said stems from the other side of said support strap so as to firmly engage said contact members with said support strap.
Claim 3
Dependent Claim 18 words
A method according to claim 1, wherein said T-shaped metal strip consists of copper or a copper alloy.
Claim 4
Dependent Claim 21 words
A method according to claim 1, wherein said T-shaped metal strip is made by interconnecting two flat strips in T form.
Claim 5
Dependent Claim 20 words
A method according to claim 3, wherein two strips of different materials are interconnected to form said T-shaped contact strip.
Claim 6
Dependent Claim 14 words
A method according to claim 4, wherein said cross-web consists of a nickel-based material.
Claim 7
Dependent Claim 19 words
A method according to claim 1, wherein the cross-web of said contact strip is provided with a top profile.
Claim 8
Dependent Claim 27 words
A method according to claim 1, wherein said contact material is applied to the center surface area of said cross-web leaving the edges of said cross-web uncovered.
Claim 9
Dependent Claim 29 words
A method according to claim 1, wherein the contact material is so applied to said cross-web as to form a raised area along the center line of said cross-web.
Claim 10
Dependent Claim 37 words
A method according to claim 1, wherein the ends of said stem are cut back from the ends of said cross-web a distance corresponding to the distance of the stem from the side edges of said cross-web.
Claim 11
Dependent Claim 35 words
A method according to claim 1, wherein said layer of contact material consists of a noble metal comprising gold, silver and alloys thereof and said layer is applied with a thickness of 0.2μ to 500μ.
Claim 12
Dependent Claim 15 words
A method according to claim 1, wherein said contact layer consists of silver metal oxide.

References Cited (Backward Citations)

US1837238A Cited
US2252899A Cited
DE857251C Cited
US4351174A Cited
US4414735A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-02-16 1990-08-18 1991-02-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-02-16 1994-08-18 1995-02-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-02-16 1998-08-18 1999-02-17 $7700.00 Window Closed / Lapsed

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