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US4636314A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer blended membranes

Assignee: Honeywell UOP LLC
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Filing: 1984-03-16
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Granted: 1987-01-13
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Expires: 2004-03-16
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Abstract

Abstract Polymer blended membranes which comprise a blend of a compound such as a heteropoly acid or salt thereof and a polymer which is at least partially compatible with said compound, said blend containing a multiplicity of electrically conductive particles which form a portion of said membrane may be prepared by admixing the polymer and the acid or salt in a mutually miscible solvent. Thereafter, the electrically conductive particles, the size of which is sufficient so that the surfaces of the particles are coexistent with or extend beyond the surfaces of the membrane, may be added to the solution or, alternatively, the solution may be cast onto a casting surface and the particles added in a manner so as to ensure a uniform distribution of the particles throughout the solution. After evaporation of the solvent, the resulting thin film membrane may then be recovered and used in a gas separation apparatus or in a gas sensor apparatus.

Inventors

  • 👤 Allyson J. Beuhler
  • 👤 Anthony J. Polak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 13:48
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/26; G01N27/403; G01N27/406; G01N27/407; G01N27/4073; G01N27/4074; B; B01; B01D; B01D69/00; B01D69/14; B01D69/141; B01D69/1411; B01D69/14111; B01D71/00; C; C01; C01B; C01B3/00; C01B3/50; C01B3/501; C01B3/503; C08; C08K; C08K3/00; C08K3/01

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 258 words
A thin film membrane comprising a single phase blend of: (1) from 1% to 70% by weight of a heteropoly acid or salts thereof having the generic formula: A.sub.m [X.sub.x Y.sub.y O.sub.z ]. nH.sub.2 O, in which X is selected from the group consisting of boron, aluminum, gallium, silicon, germanium, tin, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, iodine, and metals of the first, second, third, and fourth transitional metal series of the Periodic Table, where Y is dissimilar from X and is selected from at least one metal of the first, second, third, and fourth transitional metal series of the Periodic Table, where A is selected from the group consisting of hydrogen, ammonium, sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium and barium, where m is an integer of from about 1 to 10, where y is an integer of from 6 to 12 based on x being equal to 1, where z is an integer of from 30 to 80, and where n is an integer of from 3 to 100 and, (2) from 99% to 30% by weight of a polymer compatible with said compound selected from the group consisting of poly(vinyl alcohol), poly(vinyl fluoride), polyethylene oxide, polyethyleneimine, polyacryclic acid, polyethylene glycol, cellulose acetate, polyvinylmethylethyl ether and phenol formaldehyde resins, said blend containing a multiplicity of electrically conductive particles forming a portion of said membrane, the particles being of a size sufficient so that portions of the surfaces of each of said particles are coexistent with or extend beyond each opposing surface of said membrane.
Claim 2
Dependent Claim 258 words
A thin film membrane comprising a single phase blend of: (1) from 1% to 70% by weight of a heteropoly acid or salts thereof having the generic formula: A.sub.m [X.sub.x Y.sub.y O.sub.z ]. nH.sub.2 O, in which X is selected from the group consisting of boron, aluminum, gallium, silicon, germanium, tin, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, iodine, and metals of the first, second, third, and fourth transitional metal series of the Periodic Table, where Y is dissimilar from X and is selected from at least one metal of the first, second, third, and fourth transitional metal series of the Periodic Table, where A is selected from the group consisting of hydrogen, ammonium, sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium and barium, where m is an integer of from about 1 to 10, where y is an integer of from 6 to 12 based on x being equal to 1, where z is an integer of from 30 to 80, and where n is an integer of from 3 to 100 and, (2) from 99% to 30% by weight of a polymer compatible with said compound selected from the group consisting of poly(vinyl alcohol), poly(vinyl fluoride), polyethylene oxide, polyethyleneimine, polyacryclic acid, polyethylene glycol, cellulose acetate, polyvinylmethylethyl ether and phenol formaldehyde resins, said blend containing a multiplicity of electrically conductive particles forming a portion of said membrane, the particles being of a size sufficient so that portions of the surfaces of each of said particles are coexistent with or extend beyond each opposing surface of said membrane.
Claim 3
Dependent Claim 26 words
The membrane as set forth in claim 1 in which said membrane possesses a thickness in the range of from about 0.1 to about 50 microns.
Claim 4
Dependent Claim 22 words
The membrane as set forth in claim 1 in which said heteropoly acid comprises dodecamolybdophosphoric acid and said polymer comprises poly(vinyl alcohol).
Claim 5
Dependent Claim 22 words
The membrane as set forth in claim 1 in which said heteropoly acid comprises dodecamolybdophosphoric acid and said polymer comprises cellulose acetate.
Claim 6
Dependent Claim 25 words
The membrane as set forth in claim 1 in which said salt of a heteropoly acid comprises uranyl orthophosphate and said polymer comprises poly(vinyl alcohol).
Claim 7
Dependent Claim 21 words
The membrane as set forth in claim 1 in which said electrically conductive particles possess the ability to form a proton.
Claim 8
Dependent Claim 27 words
The membrane as set forth in claim 6 in which said electrically conductive particles comprise a metal or alloys thereof of Group VIII of the Periodic Table.
Claim 9
Dependent Claim 28 words
The membrane as set forth in claim 7 in which said metal or alloy thereof of Group VIII of the Periodic Table is deposited on a solid support.
Claim 10
Dependent Claim 45 words
The membrane as set forth in claim 8 in which said solid support comprises at least a monolayer of a carbonaceous pyropolymer comprising recurring units containing at least carbon and hydrogen atoms composited on the surface of a high surface area refractory inorganic metal oxide.
Claim 11
Dependent Claim 21 words
The membrane as set forth in claim 7 in which said metal of Group VIII of the Periodic Table comprises platinum.
Claim 12
Dependent Claim 21 words
The membrane as set forth in claim 7 in which said metal of Group VIII of the Periodic Table comprises palladium.
Claim 13
Dependent Claim 26 words
The membrane as set forth in claim 7 in which said metal of Group VIII of the Periodic Table comprises an alloy of platinum and nickel.
Claim 14
Dependent Claim 22 words
The membrane as set forth in claim 1 wherein the thickness of the membrane ranges from about 0.1 to about 50 microns.
Claim 15
Dependent Claim 24 words
The membrane as set forth in claim 1 wherein the thickness of said electrically conductive particles range from about 0.5 to about 55 microns.
Claim 16
Independent Claim 326 words
A method for the preparation of a thin film organic-inorganic membrane which comprises dissolving in a mutually miscible solvent at solution conditions for a period of time sufficient to form a single phase blend (1) a heteropoly acid or salt thereof having the generic formula: A.sub.m [X.sub.x Y.sub.y O.sub.z ]. nH.sub.2 O, in which X is selected from the group consisting of boron, aluminum, gallium, silicon, germanium, tin, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, iodine, and metals of the first, second, third, and fourth transitional metal series of the Periodic Table, where Y is dissimilar from X and is selected from at least one metal of the first, second, third, and fourth transitional metal series of the Periodic Table, where A is selected from the group consisting of hydrogen, ammonium, sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium and barium, where m is an integer of from about 1 to 10, where y is an integer of from 6 to 12 based on x being equal to 1, where z is an integer of from 30 to 80, and where n is an integer of from 3 to 100 and, (2) a polymer selected from the group consisting of poly(vinyl alcohol), poly(vinyl fluoride), polyethylene oxide, polyethyleneimine, polyacryclic acid, polyethylene glycol, cellulose acetate, polyvinylmethylethyl ether and phenol formaldehyde resins, casting said blend on a casting surface, removing said solvent and recovering the resultant membrane, said heteropoly acid or salt being employed in said blend in an amount of from 1% to 70% by weight and said polymer being employed in an amount of from 99% to 30% by weight, each based on the total weight of the heteropoly acid or salt and the polymer, said blend including electrically conductive particles being of a size sufficient and said membrane being cast of a thickness so that portions of the surfaces of each of said particles are coexistent with or extend beyond each opposing surface of said membrane.
Claim 17
Independent Claim 326 words
A method for the preparation of a thin film organic-inorganic membrane which comprises dissolving in a mutually miscible solvent at solution conditions for a period of time sufficient to form a single phase blend (1) a heteropoly acid or salt thereof having the generic formula: A.sub.m [X.sub.x Y.sub.y O.sub.z ]. nH.sub.2 O, in which X is selected from the group consisting of boron, aluminum, gallium, silicon, germanium, tin, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, iodine, and metals of the first, second, third, and fourth transitional metal series of the Periodic Table, where Y is dissimilar from X and is selected from at least one metal of the first, second, third, and fourth transitional metal series of the Periodic Table, where A is selected from the group consisting of hydrogen, ammonium, sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium and barium, where m is an integer of from about 1 to 10, where y is an integer of from 6 to 12 based on x being equal to 1, where z is an integer of from 30 to 80, and where n is an integer of from 3 to 100 and, (2) a polymer selected from the group consisting of poly(vinyl alcohol), poly(vinyl fluoride), polyethylene oxide, polyethyleneimine, polyacryclic acid, polyethylene glycol, cellulose acetate, polyvinylmethylethyl ether and phenol formaldehyde resins, casting said blend on a casting surface, removing said solvent and recovering the resultant membrane, said heteropoly acid or salt being employed in said blend in an amount of from 1% to 70% by weight and said polymer being employed in an amount of from 99% to 30% by weight, each based on the total weight of the heteropoly acid or salt and the polymer, said blend including electrically conductive particles being of a size sufficient and said membrane being cast of a thickness so that portions of the surfaces of each of said particles are coexistent with or extend beyond each opposing surface of said membrane.
Claim 18
Dependent Claim 27 words
The method as set forth in claim 15 in which said solution conditions include a temperature in the range of from about ambient to about 100° C.
Claim 19
Dependent Claim 16 words
The method as set forth in claim 15 in which said solution contains a dispersing agent.
Claim 20
Dependent Claim 16 words
The method as set forth in claim 15 in which said mutually miscible solvent comprises water.
Claim 21
Dependent Claim 18 words
The method as set forth in claim 18 in which the removal of said water is by evaporation.
Claim 22
Dependent Claim 22 words
The method as set forth in claim 15 in which the removal of said solvent is accomplished by reprecipitation in a nonsolvent.
Claim 23
Dependent Claim 22 words
The method as set forth in claim 15 in which said particles comprise a metal of Group VIII of the Periodic Table.
Claim 24
Dependent Claim 25 words
The method as set forth in claim 21 in which said metal of Group VIII of the Periodic Table is deposited on a solid support.
Claim 25
Dependent Claim 45 words
The method as set forth in claim 22 in which said solid support comprises at least a monolayer of a carbonaceous pyropolymer comprising recurring units containing at least carbon and hydrogen atoms composited on the surface of a high surface area refractory inorganic metal oxide.
Claim 26
Dependent Claim 21 words
The method as set forth in claim 21 in which said metal of Group VIII of the Periodic Table comprises platinum.
Claim 27
Dependent Claim 21 words
The method as set forth in claim 21 in which said metal of Group VIII of the Periodic Table comprises palladium.
Claim 28
Dependent Claim 22 words
The method as set forth in claim 15 in which said heteropoly acid comprises dodecamolybdophosphoric acid and said polymer comprises poly(vinyl alcohol).
Claim 29
Dependent Claim 25 words
The method as set forth in claim 15 in which said salt of a heteropoly acid comprises uranyl orthophosphate and said polymer comprises poly(vinyl alcohol).
Claim 30
Dependent Claim 22 words
The method as set forth in claim 15 wherein the thickness of said membrane ranges from about 0.1 to about 50 microns.
Claim 31
Dependent Claim 24 words
The method as set forth in claim 15 wherein the thickness of said electrically conductive particles ranges from about 0.5 to about 55 microns.

References Cited (Backward Citations)

US3246767A Cited
US3962158A Cited
US4024036A Cited
US4500667A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-01-12 1990-07-14 1991-01-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-01-12 1994-07-14 1995-01-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-01-12 1998-07-14 1999-01-13 $7700.00 Window Closed / Lapsed

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