Geodesic dome prefabricated panels

Claim 2

A lightweight structural building panel having a shape compatible for use in assembling a geodesic dome structure comprising: a core portion formed from insulative material, said core portion having an exterior face, an interior face and a plurality of bordering portions; a wall covering attached to said interior face; an exterior coating of cementitious material over and attached to said exterior face except for each of said bordering portions along the edges of said exterior face; and a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating and extending into an area above said bordering portions thereof adjacent said exterior face, said insulative material having a thickness substantially greater than the combined thickness of said interior covering and said exterior coating.

Claim 3

The panel as defined in claim 1 in which said panel is triangular in shape.

Claim 4

The panel as defined in claim 1 in which said core portion is formed from beaded polystyrene.

Claim 5

The panel as defined in claim 1 in which the edges of said panels are cut at an angle whereby mating of one of said panels with another of said panels produces a preselected three dimensional shape.

Claim 6

The panel as defined in claim 1 in which said border portions of said exterior face form an angle with respect to the rest of said exterior face.

Claim 7

The panel as defined in claim 1 in which said cementitious material is fiber-reinforced concrete.

Claim 8

A three dimensional structure comprising: (a) a plurality of polygonal structural panels, each of said panels having (i) a planar core portion of insulative material having an exterior face and an interior face parallel to said exterior face, and having a plurality of bordering edges at a preselected angle with respect to said faces, (ii) a wall covering attached to and coextensive with said interior face, (iii) an exterior coating of cementitious material covering a central portion of said exterior face so as to leave uncovered each of said bordering edges of said exterior face, and (iv) a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating and extending from said coating over said bordering edges; and (b) said plurality of polygonal structural panels assembled with each of said edges of said core portions contiguously joined with an adjacent one of said edges to form a joint, said joined panels defining a three dimensional exterior surface, each of said joints having (i) at least one reinforcing strip of wire mesh disposed along said joint overlapping said extending wire mesh of each adjacent pair of said panels, and (ii) a cured cementitious material covering said reinforcing wire mesh and bonding to said exterior coating of cementitious material and said border portion to form a continuous reinforced concrete rib along each of said joints.

Claim 9

A three dimensional structure comprising: (a) a plurality of polygonal structural panels, each of said panels having (i) a planar core portion of insulative material having an exterior face and an interior face parallel to said exterior face, and having a plurality of bordering edges at a preselected angle with respect to said faces, (ii) a wall covering attached to and coextensive with said interior face, (iii) an exterior coating of cementitious material covering a central portion of said exterior face so as to leave uncovered each of said bordering edges of said exterior face, and (iv) a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating and extending from said coating over said bordering edges; and (b) said plurality of polygonal structural panels assembled with each of said edges of said core portions contiguously joined with an adjacent one of said edges to form a joint, said joined panels defining a three dimensional exterior surface, each of said joints having (i) at least one reinforcing strip of wire mesh disposed along said joint overlapping said extending wire mesh of each adjacent pair of said panels, and (ii) a cured cementitious material covering said reinforcing wire mesh and bonding to said exterior coating of cementitious material and said border portion to form a continuous reinforced concrete rib along each of said joints.

Claim 10

The structure as defined in claim 7 in which said structure is a geodesic dome.

Claim 11

The structure as defined in claim 8 in which said structure includes an opening for doors and windows.

Claim 12

The structure as defined in claim 8 in which at least one of said structural panels includes a skylight therethrough.

Claim 13

The structure as defined in claim 7 in which a first strip of wire mesh underlies said projecting wire meshes and a second strip overlies said projecting wire meshes.

Claim 14

The structure as defined in claim 7 in which at least some of said polygonical structural panels are triangular shaped.

Claim 15

A lightweight structural building panel having a shape suitable for construction of a geodesic dome; comprising: a thermally-insulating core portion having a nominal thickness of between 6 and 9 inches, said core portion having an exterior face, an interior face and a plurality of bordering edges; an exterior coating of cementitious material over and attached to said exterior face except for each of said bordering edges along said exterior face; and a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating except for said bordering edges thereof adjacent said exterior face.

Claim 16

A lightweight structural building panel having a shape suitable for construction of a geodesic dome; comprising: a thermally-insulating core portion having a nominal thickness of between 6 and 9 inches, said core portion having an exterior face, an interior face and a plurality of bordering edges; an exterior coating of cementitious material over and attached to said exterior face except for each of said bordering edges along said exterior face; and a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating except for said bordering edges thereof adjacent said exterior face.

Claim 17

The structural building panel of claim 13 and including: a wall convering attached to said interior face of said core portion, said wall covering comprising an interior wall forming material having a thickness substantially less than the thickness of said core material.

Claim 18

A lightweight structural building panel having a shape compatible for use in assembling a geodesic dome structure comprising; a core portion formed from insulative material, said core portion having an exterior face, and an interior face; an exterior coating of cementitious material over and attached to said exterior face except for a border portion along an edge of said exterior face; a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating and having a portion thereof extending from said exterior coating over said border portion, said wire mesh enabling joining of adjacent panels having abutting insulative material, said insulative material having a thickness substantially greater than the combined thickness of said interior covering and said exterior coating.

Claim 19

A lightweight structural building panel having a shape compatible for use in assembling a geodesic dome structure comprising; a core portion formed from insulative material, said core portion having an exterior face, and an interior face; an exterior coating of cementitious material over and attached to said exterior face except for a border portion along an edge of said exterior face; a wire mesh coextensive with said core portion, said wire mesh embedded in said exterior coating and having a portion thereof extending from said exterior coating over said border portion, said wire mesh enabling joining of adjacent panels having abutting insulative material, said insulative material having a thickness substantially greater than the combined thickness of said interior covering and said exterior coating.