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US4623496A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing an optical element having an aspheric surface

Assignee: US Philips Corp
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Filing: 1984-12-18
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Granted: 1986-11-18
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Expires: 2004-12-18
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Abstract

Abstract For manufacturing monaspherical lenses, a correction layer of a synthetic resin is provided on a substrate having a spherical surface. In this method, centering is performed by using the curvature of the surface of the matrix. With a correct choice of the radius of curvature of the substrate surface, the substrate approaches the matrix most closely near a collection of inflection points in the matrix surface situated on a circle. A good centering without a guiding mechanism is possible by using the method according to the invention. Moreover, the differences in thickness in the correction layer are small enough to prevent shrinkage defects upon curing of the synthetic resin layer.

Inventors

  • 👤 Johannes M. G. Verhoeven
  • 👤 Albert Smid
  • 👤 Herman M. A. Amendt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 14:43
CPC Classifications
B; B29; B29D; B29D11/00; B29D11/00009; B29D11/00019; Y; Y10; Y10S; Y10S425/00; Y10S425/808

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 179 words
A method of manufacturing an optical element, said optical element comprising a layer of synthetic resin on an approximately spherical surface of a substrate, said method comprising the steps of: providing a matrix, said matrix having a rotationally symmetrical concave aspherical surface having a collection of inflection points situated approximately on a circle; providing a curable liquid synthetic resin on the aspherical surface of the matrix; providing a substrate having an approximately spherical convex surface with a radius of curvature; arranging the substrate so that its spherical surface is opposite the aspherical surface of the matrix; pressing the substrate and matrix toward each other until they are spaced apart a desired distance; and the curing the synthetic resin to form a layer having an aspherical convex outer surface with a collection of inflection points situated approximately on a circle, said layer having a varying thickness; characterized in that the radius of curvature of the spherical surface of the substrate is chosen so that the minimum thickness of the resin layer is located adjacent to the collection of inflection points.
Claim 2
Independent Claim 179 words
A method of manufacturing an optical element, said optical element comprising a layer of synthetic resin on an approximately spherical surface of a substrate, said method comprising the steps of: providing a matrix, said matrix having a rotationally symmetrical concave aspherical surface having a collection of inflection points situated approximately on a circle; providing a curable liquid synthetic resin on the aspherical surface of the matrix; providing a substrate having an approximately spherical convex surface with a radius of curvature; arranging the substrate so that its spherical surface is opposite the aspherical surface of the matrix; pressing the substrate and matrix toward each other until they are spaced apart a desired distance; and the curing the synthetic resin to form a layer having an aspherical convex outer surface with a collection of inflection points situated approximately on a circle, said layer having a varying thickness; characterized in that the radius of curvature of the spherical surface of the substrate is chosen so that the minimum thickness of the resin layer is located adjacent to the collection of inflection points.

References Cited (Backward Citations)

US2253697A Cited
US2332930A Cited
US2332674A Cited
US2298429A Cited
US2890486A Cited
GB1301551A Cited
GB1535986A Cited
US4319945A Cited
US4432832A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-17 1990-05-19 1990-11-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-17 1994-05-19 1994-11-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-17 1998-05-19 1998-11-18 $7700.00 Window Closed / Lapsed

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