Thermoplastic polymer compositions

Claim 2

A thermoplastic composition comprising, per 100 parts by weight of polymeric materials, as one polymeric material from about 30 to about 80 parts by weight of crystalline polyamide and as second polymeric material from about 20 to about 70 parts by weight of synthetic rubbery polymer which polymer comprises, for a total of 100 parts by weight, from about 25 to about 40 parts by weight of acrylonitrile or methacrylonitrile, from about 0.5 to about 10 parts by weight of one or more α,β-unsaturated carboxylic acid and the balance butadiene, and as non-polymeric additives from about 0.1 to about 15 parts by weight per 100 parts by weight of polyamide of an additive selected from the halides of lithium, magnesium, calcium and zinc, and from about 1 to about 10 parts by weight per 100 parts by weight of polymeric materials of an additive selected from the oxides and hydroxides of magnesium, calcium, barium and zinc and the peroxides of calcium and zinc.

Claim 3

The composition of claim 1 which comprises as polymeric materials from about 35 to about 70 parts by weight of crystalline polyamide and from about 30 to about 65 parts by weight of synthetic rubbery polymer.

Claim 4

The composition of claim 2 which comprises as polymeric materials from about 35 to about 50 parts by weight of crystalline polyamide and from about 50 to about 65 parts by weight of synthetic rubbery polymer.

Claim 5

The composition of claim 2 which comprises as polymeric materials from about 55 to about 70 parts by weight of crystalline polyamide and from about 30 to about 45 parts by weight of synthetic rubbery polymer.

Claim 6

The composition of claim 2 in which the synthetic rubbery polymer contains from about 25 to about 40 parts by weight of acrylonitrile.

Claim 7

The composition of claim 5 wherein the α,β-unsaturated carboxylic acid of the synthetic rubbery polymer is selected from acrylic, methacrylic, fumaric, maleic and itaconic acid.

Claim 8

The composition of claim 2 wherein the halide additive is selected from the chlorides and bromides of lithium, magnesium, calcium and zinc.

Claim 9

The composition of claim 7 in which the amount of said halide additive is from about 1 to about 12 parts by weight per 100 parts by weight of polyamide.

Claim 10

The composition of claim 7 in which said halide additive is lithium chloride present in an amount of from about 2 to about 10 parts by weight per 100 parts by weight of polyamide.

Claim 11

The composition of claim 2 wherein the second additive is selected from zinc oxide, zinc hydroxide, zinc peroxide, magnesium oxide, magnesium hydroxide, calcium oxide and calcium hydroxide.

Claim 12

The composition of claim 10 in which the amount of said second additive is from about 1 to about 8 parts by weight per 100 parts by weight of polyamide plus synthetic polymer.

Claim 13

The composition of claim 10 in which said second additive is zinc oxide present in an amount of from about 2 to about 6 parts by weight per 100 parts by weight of polyamide plus synthetic polymer.

Claim 14

The composition of claim 2 in which the synthetic rubbery polymer contains from about 25 to about 40 parts by weight of acrylonitrile and α,β-unsaturated carboxylic acid is selected from acrylic, methacrylic, fumaric, maleic and itaconic acids, the halide additive is selected from the chlorides and bromides of lithium, magnesium, calcium and zinc and is present in an amount of from about 1 to about 12 parts by weight per 100 parts by weight of polyamide, and the second additive is selected from zinc oxide, zinc hydroxide, zinc peroxide, magnesium oxide, magnesium hydroxide, calcium oxide and calcium hydroxide present in an amount of from about 1 to about 8 parts by weight per 100 parts by weight of polyamide plus synthetic polymer.

Claim 15

The composition of claim 13 wherein said halide additive is lithium chloride present in an amount of from about 2 to about 10 parts by weight per 100 parts by weight of polyamide and said second additive is zinc oxide present in an amount of from about 2 to about 6 parts by weight per 100 parts by weight of polyamide plus synthetic polymer.

Claim 16

The composition of claim 1 which also contains any one or more of fillers, processing aids and antioxidants or stabilizers.

Claim 17

The composition of claim 2 which also contains any one or more of fillers, processing aids and antioxidants or stabilizers.

Claim 18

The composition of claim 16 wherein the fillers are selected from carbon black, silica, calcium silicate, clay, calcium carbonate and mixtures thereof present in amounts of from about 2 to about 20 parts by weight per 100 parts by weight of polyamide plus synthetic polymer.

Claim 19

A process for producing a thermoplastic polymeric composition comprising mixing from about 30 to about 80 parts by weight of a crystalline polyamide and from about 0.1 to about 15 parts by weight per 100 parts by weight of polyamide of an additive selected from the halides of lithium, magnesium, calcium and zinc, from about 20 to about 70 parts by weight of a synthetic rubbery polymer, for a total of 100 parts by weight of polyamide and synthetic polymer, said synthetic polymer comprising, for a total of 100 parts by weight, from about 25 to about 40 parts by weight of acrylonitrile or methacrylonitrile, from about 0.5 to about 10 parts by weight of one or more α,β-unsaturated carboxylic acid and the balance butadiene, and an additive selected from the oxides and hydroxides of magnesium, calcium, barium and zinc and the peroxides of calcium and zinc in an amount of from about 1 to about 10 parts by weight per 100 parts by weight of polyamide and synthetic polymer, said mixing being at a temperature of from about 180° C. to the melting point of the polyamide for a time long enough to yield an essentially uniform thermoplastic polymeric composition.

Claim 20

A process for producing a thermoplastic polymeric composition comprising mixing from about 30 to about 80 parts by weight of a crystalline polyamide and from about 0.1 to about 15 parts by weight per 100 parts by weight of polyamide of an additive selected from the halides of lithium, magnesium, calcium and zinc, from about 20 to about 70 parts by weight of a synthetic rubbery polymer, for a total of 100 parts by weight of polyamide and synthetic polymer, said synthetic polymer comprising, for a total of 100 parts by weight, from about 25 to about 40 parts by weight of acrylonitrile or methacrylonitrile, from about 0.5 to about 10 parts by weight of one or more α,β-unsaturated carboxylic acid and the balance butadiene, and an additive selected from the oxides and hydroxides of magnesium, calcium, barium and zinc and the peroxides of calcium and zinc in an amount of from about 1 to about 10 parts by weight per 100 parts by weight of polyamide and synthetic polymer, said mixing being at a temperature of from about 180° C. to the melting point of the polyamide for a time long enough to yield an essentially uniform thermoplastic polymeric composition.

Claim 21

The process of claim 18 in which the crystalline polyamide is present in an amount of from about 35 to about 70 parts by weight and the synthetic polymer is present in an amount of from about 30 to about 65 parts by weight.

Claim 22

The process of claim 19 wherein the synthetic polymer contains from about 25 to about 40 parts by weight of acrylonitrile.

Claim 23

The process of claim 19 wherein the mixing is at a temperature of from about 180° to about 230° C.

Claim 24

The process of claim 19 in which the mixing is undertaken in essentially one stage.

Claim 25

The process of claim 19 in which the mixing is undertaken in two or more stages with the polyamide and the halide additive being at least partially mixed first and the remaining components being added thereto or separately in a second mixing operation.