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US4618636A Expired / Lapsed US ⏱️ 0.0 years remaining

Flameproofed thermoplastic molding material comprising a novolak resin

Assignee: BASF SE
•
Filing: 1985-01-18
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Granted: 1986-10-21
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Expires: 2005-01-18
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Abstract

Abstract A flameproofed thermoplastic molding material consists of A. a thermoplastic resin containing a vinylaromatic monomer and furthermore contains B. from 0 to 100 parts by weight of an elastomer having a glass transition temperature Tg 0° C., as an impact modifier, C. from 2 to 50 parts by weight of a halogen-containing organic compound (flameproofing agent), D. from 0.5 to 20 parts by weight of a compound containing a metal or non-metal (synergistic agent) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin). The novolak is obtained from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN. The molding material is used for the production of flameproofed moldings.

Inventors

  • 👤 Volker Muench
  • 👤 Juergen Hambrecht
  • 👤 Herbert Naarmann
  • 👤 Adolf Echte
  • 👤 Karl H. Illers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:32
CPC Classifications
C; C08; C08K; C08K13/00; C08K13/02; C08L; C08L25/00; C08L61/00; C08L61/04

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 225 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins containing a vinyl-aromatic monomer, and furthermore contains B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg<0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites, borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 2
Dependent Claim 225 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins containing a vinyl-aromatic monomer, and furthermore contains B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg<0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites, borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 3
Dependent Claim 241 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, styrene or a styrene which is alkylated in the nucleus or a mixture of these, and furthermore comprises B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg<0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novalak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novalak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 4
Dependent Claim 241 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, styrene or a styrene which is alkylated in the nucleus or a mixture of these, and furthermore comprises B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg<0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novalak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novalak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 5
Dependent Claim 259 words
A flameproofed thermoplastic molding material as defined in claim 2, comprising A. One or more thermoplastic resins which contain, as copolymerized units, styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and furthermore comprises B. from 5 to 30 parts by weight of an elastomer having a glass transition temperature Tg<0° C., as an impact modifier, in the form of a graft copolymer of the monomers of which component A consists, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 6
Dependent Claim 257 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, from 50 to 99% by weight of styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and from 1 to 50% by weight of acrylonitrile, and furthermore contains B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg≦0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 7
Dependent Claim 257 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, from 50 to 99% by weight of styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and from 1 to 50% by weight of acrylonitrile, and furthermore contains B. from 0 to 100 parts by weight of one or more elastomers having a glass transition temperature Tg≦0° C., as an impact modifier, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 8
Dependent Claim 277 words
A flameproofed thermoplastic molding material as defined in claim 4, comprising A. one or more thermoplastic resins which contain, as copolymerized units, from 50 to 99% by weight of styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and from 1 to 50% by weight of acrylonitrile, and furthermore comprises B. from 50 to 30 parts by weight of one or more elastomers having a glass transition temperature Tg<0° C., as an impact modifier, in the form of a graft copolymer of the monomers of which component A consists, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), the amounts in each case being based on 100 parts by weight of A, wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 9
Dependent Claim 261 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, from 50 to 99% by weight of styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and from 1 to 50% by weight of acrylonitrile, and furthermore comprises B. from 5 to 30 parts by weight of polybutadiene, or of a rubber containing not less than 50% by weight of acrylates, as an impact modifier, in the form of a graft copolymer of the monomers of which component A consists, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 10
Dependent Claim 261 words
A flameproofed thermoplastic molding material, comprising A. one or more thermoplastic resins which contain, as copolymerized units, from 50 to 99% by weight of styrene or a styrene which is alkylated in the nucleus, or a mixture of these, and from 1 to 50% by weight of acrylonitrile, and furthermore comprises B. from 5 to 30 parts by weight of polybutadiene, or of a rubber containing not less than 50% by weight of acrylates, as an impact modifier, in the form of a graft copolymer of the monomers of which component A consists, C. from 2 to 50 parts by weight of one or more halogen-containing organic compounds (flameproofing agents), D. from 0.5 to 20 parts by weight of a member selected from the group consisting of As 2 O 3 , Sb 2 O 3 , Bi 2 O 3 , SnO 2 , Fe 2 O 3 , ferrocene, Al 2 O 3 , ZnO, hypophosphites borates and mixtures thereof (synergistic agents with component C) and E. from 5 to 50 parts by weight of a novolak (phenol/aldehyde resin), wherein the novolak used has a number average molecular weight M n of from 500 to 2000 and is obtainable from an aldehyde of the formula (I) R.sup.1 --CHO (I) where R 1 is H, C 1 -C 10 -alkyl, cycloalkyl, C 6 -C 12 -aryl or ω-aryl-C 1 -C 3 -alkyl, and a mixture of phenols, and this mixture contains two or more monosubstituted phenols and the substituents can be alkyl of 1 to 8 carbon atoms or CN.
Claim 11
Dependent Claim 21 words
A molding material as defined in claim 1, wherein the novolak used is obtained from formaldehyde and a mixture of phenols.
Claim 12
Dependent Claim 58 words
A molding material as defined in claim 1, wherein the novolak used is obtained from a phenol mixture which contains from 20 to 80 mol % of o-cresol, from 10 to 40 mol % of m-cresol and from 10 to 40 mol % of p-tert.-butylphenol or p-cresol, the percentages in each case being based on the total mixture.
Claim 13
Dependent Claim 15 words
The composition of claim 1, wherein component D is Sb 2 O O 3 .
Claim 14
Dependent Claim 14 words
The composition of claim 2, wherein component D is Sb 2 O 3 .
Claim 15
Dependent Claim 14 words
The composition of claim 3, wherein component D is Sb 2 O 3 .
Claim 16
Dependent Claim 14 words
The composition of claim 4, wherein component D is Sb 2 O 3 .
Claim 17
Dependent Claim 14 words
The composition of claim 5, wherein component D is Sb 2 O 3 .
Claim 18
Dependent Claim 14 words
The composition of claim 6, wherein component D is Sb 2 O 3 .
Claim 19
Dependent Claim 14 words
The composition of claim 7, wherein component D is Sb 2 O 3 .
Claim 20
Dependent Claim 14 words
The composition of claim 8, wherein component D is Sb 2 O 3 .

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-10-20 1990-04-21 1990-10-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-10-20 1994-04-21 1994-10-21 $3760.00 Window Closed / Lapsed
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