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US4612240A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermally matched coatings for ceramic fiber insulation

Assignee: Thermal Ceramics Inc
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Filing: 1985-04-11
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Granted: 1986-09-16
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Expires: 2005-04-11
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Abstract

Abstract A fiber-free refractory coating composition consisting essentially of an aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; alumina; colloidal silica; and water. This mixture is characterized by good adhesion to substrate material, and excellent resistance to thermal shock and chemical attack through a wide range of firing temperatures up to 3000° F.

Inventors

  • 👤 Thomas A. Johnson
  • 👤 Charles A. Hill

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:45
CPC Classifications
C; C04; C04B; C04B41/00; C04B41/009; C04B41/45; C04B41/50; C04B41/5025; Y; Y10; Y10T; Y10T442/00; Y10T442/20; Y10T442/2549; Y10T442/2631

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 87 words
A fiber-free refractory coating composition for a ceramic fiber insulation for use as a high temperature lining which consists essentially of a ceramic fiber substrate and a coating of the coating composition, said coating composition consisting essentially by weight of 0 to 46.2% of an aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; 17.6 to 60% alumina; 2.9 to 5.7% colloidal silica; and 22.9 to 66.4% water and wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-alumina fiber and organic binders.
Claim 2
Dependent Claim 87 words
A fiber-free refractory coating composition for a ceramic fiber insulation for use as a high temperature lining which consists essentially of a ceramic fiber substrate and a coating of the coating composition, said coating composition consisting essentially by weight of 0 to 46.2% of an aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; 17.6 to 60% alumina; 2.9 to 5.7% colloidal silica; and 22.9 to 66.4% water and wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-alumina fiber and organic binders.
Claim 3
Dependent Claim 79 words
A fiber-free refractory coating composition for a ceramic fiber insulation for use as a high temperature lining which consists essentially of a ceramic fiber substrate and a coating of the coating composition, said coating composition consisting essentially be weight of 11.4% of an aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; 60% alumina; 5.7% colloidal silica; and 22.9% water and wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-alumina fiber and organic binders.
Claim 4
Dependent Claim 79 words
A fiber-free refractory coating composition for a ceramic fiber insulation for use as a high temperature lining which consists essentially of a ceramic fiber substrate and a coating of the coating composition, said coating composition consisting essentially be weight of 11.4% of an aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; 60% alumina; 5.7% colloidal silica; and 22.9% water and wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-alumina fiber and organic binders.
Claim 5
Dependent Claim 117 words
A process for producing a ceramic fiber insulation having a ceramic fiber substrate and a coating of a fiber-free refractory coating composition for use as a high-temperature lining characterized by good adhesion to a substrate material and excellent resistance to severe thermal shock and chemical attack, comprising the steps of: mixing together an aluminosilicate mineral, alumina, and colloidal silica, the aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; adding water to the mixture to form an aqueous mixture; then applying a coating of the aqueous mixture to the ceramic fiber substrate, wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-aluminum fiber and organic binders; and drying the mixture on the substrate.
Claim 6
Dependent Claim 117 words
A process for producing a ceramic fiber insulation having a ceramic fiber substrate and a coating of a fiber-free refractory coating composition for use as a high-temperature lining characterized by good adhesion to a substrate material and excellent resistance to severe thermal shock and chemical attack, comprising the steps of: mixing together an aluminosilicate mineral, alumina, and colloidal silica, the aluminosilicate mineral selected from the group consisting of kyanite, andalusite, and sillimanite; adding water to the mixture to form an aqueous mixture; then applying a coating of the aqueous mixture to the ceramic fiber substrate, wherein said ceramic fiber substrate consists essentially of aluminosilicate fiber, high-aluminum fiber and organic binders; and drying the mixture on the substrate.

References Cited (Backward Citations)

US3231401A Cited
US3920578A Cited
US4041199A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-09-15 1990-03-17 1990-09-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-09-15 1994-03-17 1994-09-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-09-15 1998-03-17 1998-09-16 $7700.00 Window Closed / Lapsed

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