Method and apparatus for cutting a pattern in material

Claim 1

A method for use in cutting a pattern in a material comprising: supporting the material in which a pattern is to be cut on a surface and at a predetermined location; providing a cutting instrument having a longitudinal axis about which said cutting instrument rotates; providing a holder means and a first bearing means; positioning said first bearing means within said holder means; mounting said cutting instrument within said first bearing means to facilitate rotation of said cutting instrument relative to said first bearing means; providing a housing means and a second bearing means; positioning said second bearing means within and along the longitudinal extent of said housing means; locating portions of said holder means within said housing means; contacting portions of the longitudinal extent of said holder means with said second bearing means for a distance that facilitates relative longitudinal movement between said holder means and said housing means; maintaining said holder means free from contact with a driving means for causing rotation of said holder means during rotation of said holder means about a longitudinal axis; moving said cutting instrument, said holder means and said housing means relative to the material in order to cut the pattern; and changing the orientation of said cutting instrument relative to said material to be cut during the cutting operation by: changing the direction of lateral movement of said housing means, rotating the entire longitudinal extent of said holder means about said longitudinal axis and relative to said second bearing means and moving said holder means longitudinally relative to said housing means using said same second bearing means, and pivoting said cutting instrument about contacting portions of said cutting instrument and said material to be cut, and about said longitudinal axis and relative to said first bearing means.

Claim 2

A method for use in cutting a pattern in a material comprising: supporting the material in which a pattern is to be cut on a surface and at a predetermined location; providing a cutting instrument having a longitudinal axis about which said cutting instrument rotates; providing a holder means and a first bearing means; positioning said first bearing means within said holder means; mounting said cutting instrument within said first bearing means to facilitate rotation of said cutting instrument relative to said first bearing means; providing a housing means and a second bearing means; positioning said second bearing means within and along the longitudinal extent of said housing means; locating portions of said holder means within said housing means; contacting portions of the longitudinal extent of said holder means with said second bearing means for a distance that facilitates relative longitudinal movement between said holder means and said housing means; maintaining said holder means free from contact with a driving means for causing rotation of said holder means during rotation of said holder means about a longitudinal axis; moving said cutting instrument, said holder means and said housing means relative to the material in order to cut the pattern; and changing the orientation of said cutting instrument relative to said material to be cut during the cutting operation by: changing the direction of lateral movement of said housing means, rotating the entire longitudinal extent of said holder means about said longitudinal axis and relative to said second bearing means and moving said holder means longitudinally relative to said housing means using said same second bearing means, and pivoting said cutting instrument about contacting portions of said cutting instrument and said material to be cut, and about said longitudinal axis and relative to said first bearing means.

Claim 3

An apparatus for use in cutting a pattern in material, comprising: a cutting instrument; a first bearing means for use in facilitating rotation of said cutting instrument about a longitudinal axis wherein relative movement occurs between said cutting instrument and said first bearing means during rotation of said cutting instrument about said longitudinal axis; a holder means for supporting said first bearing means and for internally receiving at least portions of said cutting instrument; a housing means having a size greater than said holder means to internally receive at least portions of said holder means; second bearing means extending within and along the longitudinal extent of said housing means for a desired distance, said second bearing means contacting said holder means wherein said same second bearing means facilitates rotational movement of said holder means about a longitudinal axis and facilitates linear movement of said holder means relative to said housing means, wherein the entire longitudinal extent of said holder means rotates about and moves along said longitudinal axis and relative to said housing means during a change in position of said cutting instrument, and wherein said cutting instrument pivots about contacting portions of said cutting instrument and said material to be cut during said change in position of said cutting instrument; a first stop means connected to said housing means; and an adjustable second stop means connected to said housing means but separated and spaced from said first stop means, said first stop means and said second stop means being used to define the extent of linear moveability of said holder means relative to said housing means.

Claim 4

An apparatus for use in cutting a pattern in material, comprising: a cutting instrument; a first bearing means for use in facilitating rotation of said cutting instrument about a longitudinal axis wherein relative movement occurs between said cutting instrument and said first bearing means during rotation of said cutting instrument about said longitudinal axis; a holder means for supporting said first bearing means and for internally receiving at least portions of said cutting instrument; a housing means having a size greater than said holder means to internally receive at least portions of said holder means; second bearing means extending within and along the longitudinal extent of said housing means for a desired distance, said second bearing means contacting said holder means wherein said same second bearing means facilitates rotational movement of said holder means about a longitudinal axis and facilitates linear movement of said holder means relative to said housing means, wherein the entire longitudinal extent of said holder means rotates about and moves along said longitudinal axis and relative to said housing means during a change in position of said cutting instrument, and wherein said cutting instrument pivots about contacting portions of said cutting instrument and said material to be cut during said change in position of said cutting instrument; a first stop means connected to said housing means; and an adjustable second stop means connected to said housing means but separated and spaced from said first stop means, said first stop means and said second stop means being used to define the extent of linear moveability of said holder means relative to said housing means.