Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
256 words
A method for applying a suspended, insulated building exterior cladding system comprising affixing a plurality of batts of semi-rigid, vapor permeable, fibrous insulation over an existing building exterior surface to be covered with said cladding system, said plurality of batts abutting one another as applied to provide an essentially continuous insulated layer on said building exterior surface, said step of affixing said plurality of batts comprising the use of fasteners extending through each said insulation batt to secure each said battt to said building exterior surface, each of said fasteners being firmly secured to said building exterior surface and being of sufficient length to preclude over-compression of each of said batts, a fastener head portion has a rigid plate connected thereto where said rigid plate includes a plurality of apertures extending therethrough, applying over said affixed plurality of batts a continuous layer of cementitious material which hardens when set, forcing said cementitious material through the apertures in each said plate adjacent said fasteners, allowing said applied cementitious layer to harden to secure thereby said hardened cementitious layer to said fastener rigid plates, and applying a vapor permeable finish coat to said cementitious layer, said hardened layer being vapor permeable, in said step of affixing said plurality of batts, a sufficient number of said fastener rigid plates being used to suspend in a cantilever manner said hardened cementitious layer from said building exterior surface independent of said fibrous insulation layer to accommodate thereby expansion and contraction movements in said fibrous insulation without cracking said hardened cementitious layer.
Claim 2
Independent Claim
256 words
A method for applying a suspended, insulated building exterior cladding system comprising affixing a plurality of batts of semi-rigid, vapor permeable, fibrous insulation over an existing building exterior surface to be covered with said cladding system, said plurality of batts abutting one another as applied to provide an essentially continuous insulated layer on said building exterior surface, said step of affixing said plurality of batts comprising the use of fasteners extending through each said insulation batt to secure each said battt to said building exterior surface, each of said fasteners being firmly secured to said building exterior surface and being of sufficient length to preclude over-compression of each of said batts, a fastener head portion has a rigid plate connected thereto where said rigid plate includes a plurality of apertures extending therethrough, applying over said affixed plurality of batts a continuous layer of cementitious material which hardens when set, forcing said cementitious material through the apertures in each said plate adjacent said fasteners, allowing said applied cementitious layer to harden to secure thereby said hardened cementitious layer to said fastener rigid plates, and applying a vapor permeable finish coat to said cementitious layer, said hardened layer being vapor permeable, in said step of affixing said plurality of batts, a sufficient number of said fastener rigid plates being used to suspend in a cantilever manner said hardened cementitious layer from said building exterior surface independent of said fibrous insulation layer to accommodate thereby expansion and contraction movements in said fibrous insulation without cracking said hardened cementitious layer.
Claim 3
Dependent Claim
79 words
A method of claim 1, wherein said cementitious layer is trowel applied to level out any undulations in the affixed batts of insulation, said insulation batts providing a temporary supporting surface to which said cementitious layer is applied, said insulation batts providing for movement between their interfaces with the hardened continuous cementitious layer, each of said batts of insulation being of glass fibre having a controlled density and thickness bonded by a thermosetting resin to provide rigidity of form.
Claim 4
Dependent Claim
24 words
A method of claim 2, wherein at least one fastener is used for approximately every one and one half square feet of insulation applied.
Claim 5
Dependent Claim
18 words
A method of claim 1, wherein said cementitious or like layer comprises a fibre reinforced concrete Portland cement.
Claim 6
Dependent Claim
29 words
A method of claim 4, wherein said cement is modified with the addition of a synthetic binder in the form of an acrylic material before application of said layer.
Claim 7
Dependent Claim
20 words
A method of claim 4, wherein said fibre used to reinforce said concrete comprises glass, steel, plastic and natural fibres.
Claim 8
Dependent Claim
27 words
A method of claim 1, wherein said vapor permeable finish coat is applied using a synthetic binder consisting of acrylic-styrene polymer composition in combination with a filler.
Claim 9
Dependent Claim
14 words
A method of claim 1, wherein said finish coat is a vapor permeable paint.
Claim 10
Dependent Claim
13 words
A method of claim 7, wherein an aggregate is added to said binder.