Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
85 words
A method of making a relatively thick cylindrical metal screen for vacuum perforation of plastic film wherein the holes in the screen have substantially straight walls perpendicular to the surface of the screen, comprising stacking and bonding together two or more matched relatively thin cylindrical metal screens diametrically one inside the other, each of said relatively thin metal screens having a plurality of holes therein which have substantially straight walls and which are perpendicular to the surface of their respective relatively thin cylindrical metal screen.
Claim 2
Independent Claim
85 words
A method of making a relatively thick cylindrical metal screen for vacuum perforation of plastic film wherein the holes in the screen have substantially straight walls perpendicular to the surface of the screen, comprising stacking and bonding together two or more matched relatively thin cylindrical metal screens diametrically one inside the other, each of said relatively thin metal screens having a plurality of holes therein which have substantially straight walls and which are perpendicular to the surface of their respective relatively thin cylindrical metal screen.
Claim 3
Dependent Claim
14 words
The method of claim 1, wherein the matched metal screens are nickel metal screens.
Claim 4
Dependent Claim
17 words
The method of claim 1, wherein the matched metal screens are overplated with a bonding metal alloy.
Claim 5
Dependent Claim
11 words
The method of claim 3, wherein the metal alloy is tin-lead.
Claim 6
Dependent Claim
21 words
The method of claim 4, wherein the tin-lead alloy is about 63 weight percent tin and about 37 weight percent lead.
Claim 7
Dependent Claim
39 words
The method of claim 3, wherein the bonding is accomplished by coating the entire inner surface of the matched screen with a flux and heating the stacked screens in an oven to a temperature sufficient to effect the bonding.
Claim 8
Dependent Claim
52 words
The method of claim 1, wherein each of the matched relatively thin screens have the same geometrical hole pattern and the same number of holes both axially and circumferentially, with the radial centerlines of each hole of one thin screen matching the radial centerlines of each hole of the other thin screen.
Claim 9
Dependent Claim
23 words
The method of claim 7, wherein the geometrical hole pattern of each screen is round, oval, rectangular, pentagonal, hexagonal or other geometric shape.
Claim 10
Independent Claim
132 words
A method of making a relatively thick laminated, cylindrical metal screen or molding element for vacuum perforation of plastic film or sheets, wherein the holes in said relatively thick screen have substantially straight walls, comprising stacking and bonding together two or more relatively thin cylindrical metal screens, each of said relatively thin screens having a plurality of openings or holes therein, said relatively thin screens being stacked and bonded together diametrically one inside the other to provide said relatively thick laminated cylindrical metal screen, the holes of each of said thin screens being substantially aligned with the holes of the other of said thin screens and the holes of said relatively thick laminated cylindrical metal screen having substantially straight walls perpendicular to the surface of said relatively thick laminated cylindrical metal screen.
Claim 11
Independent Claim
132 words
A method of making a relatively thick laminated, cylindrical metal screen or molding element for vacuum perforation of plastic film or sheets, wherein the holes in said relatively thick screen have substantially straight walls, comprising stacking and bonding together two or more relatively thin cylindrical metal screens, each of said relatively thin screens having a plurality of openings or holes therein, said relatively thin screens being stacked and bonded together diametrically one inside the other to provide said relatively thick laminated cylindrical metal screen, the holes of each of said thin screens being substantially aligned with the holes of the other of said thin screens and the holes of said relatively thick laminated cylindrical metal screen having substantially straight walls perpendicular to the surface of said relatively thick laminated cylindrical metal screen.
Claim 12
Independent Claim
152 words
A method of making a relatively thick laminated, cylindrical metal screen or molding element for vacuum perforation of plastic film or sheets, comprising stacking and bonding together two or more relatively thin cylindrical metal screens, each of said relatively thin screens having a plurality of openings or holes therein, said relatively thin screens being stacked and bonded together diametrically one inside the other to provide said relatively thick laminated cylindrical metal screen, the holes of each of said thin screens being substantially aligned with the holes of the other of said thin screens, each of the holes in one of said thin screens having a radial centerline matching a radial centerline in each of said holes of said other relatively thin screens, and the holes of at least one of said thin screens having a greater radius than the radius of the holes of at least one of said other thin screens.
Claim 13
Independent Claim
152 words
A method of making a relatively thick laminated, cylindrical metal screen or molding element for vacuum perforation of plastic film or sheets, comprising stacking and bonding together two or more relatively thin cylindrical metal screens, each of said relatively thin screens having a plurality of openings or holes therein, said relatively thin screens being stacked and bonded together diametrically one inside the other to provide said relatively thick laminated cylindrical metal screen, the holes of each of said thin screens being substantially aligned with the holes of the other of said thin screens, each of the holes in one of said thin screens having a radial centerline matching a radial centerline in each of said holes of said other relatively thin screens, and the holes of at least one of said thin screens having a greater radius than the radius of the holes of at least one of said other thin screens.