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Reclamation of a palladium-tin based electroless plating catalyst from the exhausted catalyst solution and accompanying rinse waters

Assignee: MacDermid Enthone Inc
•
Filing: 1983-02-14
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Granted: 1986-07-15
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Expires: 2003-02-14
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Abstract

Abstract A method for the recovery and reuse of an expensive palladium-tin catalyst whereby alkali hydroxide or carbonate is added to the exhausted catalytic solution and/or the spent rinse water solution to precipitate out a catalyst residue, which is then filtered, collected, washed, and dissolved in a hydrohalide acid and adjusted to a predetermined concentration.

Inventors

  • 👤 Constantine I. Courduvelis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 06:18
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/90; B01J23/96; C; C22; C22B; C22B11/00; C22B11/04; C22B11/042; C22B11/048; C22B25/00; C22B25/06; C22B7/00; C22B7/009; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1617; Y; Y02; Y02P; Y02P10/00; Y02P10/20

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 86 words
A method for the reclamation for reuse of an electroless plating precious metal-tin catalyst from a weakened aqueous electroless plating activator solution and/or the spent rinse water solution comprising: precipitating a precious metal-tin catalyst residue out of the solution by adding an effective amount of a base selected from the group of alkali hydroxides and alkali salts of weak-inorganic and organic acids to the weakened precious metal-tin catalyst activator solution and/or the spent rinse water solution; and filtering and collecting the precipitated residue from the solution.
Claim 2
Independent Claim 86 words
A method for the reclamation for reuse of an electroless plating precious metal-tin catalyst from a weakened aqueous electroless plating activator solution and/or the spent rinse water solution comprising: precipitating a precious metal-tin catalyst residue out of the solution by adding an effective amount of a base selected from the group of alkali hydroxides and alkali salts of weak-inorganic and organic acids to the weakened precious metal-tin catalyst activator solution and/or the spent rinse water solution; and filtering and collecting the precipitated residue from the solution.
Claim 3
Dependent Claim 36 words
A method as in claim 1 wherein the precipitated residue is further treated by: (d) dissolving the residue in an effective amount of a hydrohalide acid; and (e) adjusting the resulting solution to a desired concentration.
Claim 4
Dependent Claim 19 words
A method as in claim 2 wherein the solution from step (e) is recycled back to the catalyst solution.
Claim 5
Dependent Claim 24 words
A method as in claim 1 or 2 wherein the solutions are kept under an oxidation resistant atmosphere during the addition of the base.
Claim 6
Dependent Claim 23 words
A method as in claim 4 wherein the oxidation resistant atmosphere is selected from the group consisting of nitrogen and CO 2 gases.
Claim 7
Dependent Claim 26 words
A method as in claim 1 or 2 wherein the base added is an aqueous solution selected from the group of alkali metal hydroxides and carbonates.
Claim 8
Dependent Claim 14 words
A method as in claim 1 or 2 wherein the precious metal is palladium.
Claim 9
Dependent Claim 36 words
A method as in claim 1 or 2 wherein the addition of the base in accompanied by a predetermined cooling of the solution so as to prevent a substantial temperature rise in the solution from occurring.
Claim 10
Dependent Claim 29 words
A method as in claim 1 or 2 wherein the addition of the base is continued until the pH of the solution has risen to about 5 to 8.
Claim 11
Dependent Claim 14 words
A method as in claim 1 or 2 wherein the hydrohalide acid is HCl.
Claim 12
Dependent Claim 22 words
A method as in claim 2 wherein the resulting regenerated solution is substantially equivalent in catalytic strength to the original catalyst solution.

References Cited (Backward Citations)

US4187198A Cited
DE2742777A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-07-14 1990-01-13 1990-07-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-07-14 1994-01-13 1994-07-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-07-14 1998-01-13 1998-07-15 $7700.00 Window Closed / Lapsed

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