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US4599270A Expired / Lapsed US ⏱️ 0.0 years remaining

Zirconium oxide powder containing cerium oxide and yttrium oxide

Assignee: Oerlikon Metco US Inc
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Filing: 1984-05-02
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Granted: 1986-07-08
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Expires: 2004-05-02
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Abstract

Abstract A flame spray material for producing a low thermal conductivity ceramic coating is comprised of a homogeneous ceramic composition formed of zirconium oxide, cerium oxide and yttrium oxide. The composition is preferably in the form of composite particles each of which contains a plurality of subparticles of each of the oxide constituents bonded with an organic binder.

Inventors

  • 👤 Subramaniam Rangaswamy
  • 👤 John H. Harrington

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:01
CPC Classifications
C; C23; C23C; C23C4/00; C23C4/04; C23C4/10; C23C4/11; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 109 words
A flame spray material characterized by ability to produce coatings having low thermal conductivity, comprising a homogeneous ceramic composition consisting of: zirconium oxide optionally containing up to about 10 percent of hafnium oxide based on the total weight of the zirconium oxide and hafnium oxide; cerium oxide; and yttrium oxide; the cerium oxide being present in an amount between about 23 and 29 percent based on the total weight of the zirconium oxide, hafnium oxide and cerium oxide; and the yttrium oxide being present in an amount between about 1 and 4 percent based on the total weight of the zirconium oxide, hafnium oxide, cerium oxide and yttrium oxide.
Claim 2
Dependent Claim 109 words
A flame spray material characterized by ability to produce coatings having low thermal conductivity, comprising a homogeneous ceramic composition consisting of: zirconium oxide optionally containing up to about 10 percent of hafnium oxide based on the total weight of the zirconium oxide and hafnium oxide; cerium oxide; and yttrium oxide; the cerium oxide being present in an amount between about 23 and 29 percent based on the total weight of the zirconium oxide, hafnium oxide and cerium oxide; and the yttrium oxide being present in an amount between about 1 and 4 percent based on the total weight of the zirconium oxide, hafnium oxide, cerium oxide and yttrium oxide.
Claim 3
Dependent Claim 29 words
Flame spray material according to claim 1 in which the homogeneous ceramic composition is in the form of powder having a size between about -100 mesh and +5 microns.
Claim 4
Dependent Claim 44 words
Flame spray material according to claim 2 in which the powder is in the form of composite particles each of which comprises a plurality of subparticles of zirconium oxide, cerium oxide and yttrium oxide, the subparticles having a size less than about 25 microns.
Claim 5
Dependent Claim 19 words
Flame spray powder according to claim 3 in which the subparticles have a size less than about 10 microns.
Claim 6
Dependent Claim 30 words
Flame spray material according to claim 3 in which the subparticles are bonded with organic binder in an amount between about 0.2 and 10 percent by weight of the composition.
Claim 7
Dependent Claim 14 words
Flame spray material according to claim 3 in which the composite particles are sintered.
Claim 8
Dependent Claim 18 words
Flame spray material according to claim 2 in which the powder is in the form of fused particles.
Claim 9
Dependent Claim 138 words
A flame spray powder having particles of size between about -200 mesh and +25 microns comprising: subparticles of unstabilized zirconium oxide containing up to about 10 percent by weight of hafnium oxide based on the total weight of the zirconium oxide and hafnium oxide; subparticles of cerium oxide; and subparticles of yttrium oxide; organic binder in an amount between about 0.2 percent and 10 percent by weight of the ceramic composition; the subparticles having a size less than about 10 microns; the cerium oxide being present in an amount of about 26 percent by weight of the total of the zirconium oxide, hafnium oxide and cerium oxide; and the yttrium oxide being present in an amount between about 2 and 3 percent by weight of the total of the zirconium oxide, hafnium oxide, cerium oxide and yttrium oxide.
Claim 10
Dependent Claim 138 words
A flame spray powder having particles of size between about -200 mesh and +25 microns comprising: subparticles of unstabilized zirconium oxide containing up to about 10 percent by weight of hafnium oxide based on the total weight of the zirconium oxide and hafnium oxide; subparticles of cerium oxide; and subparticles of yttrium oxide; organic binder in an amount between about 0.2 percent and 10 percent by weight of the ceramic composition; the subparticles having a size less than about 10 microns; the cerium oxide being present in an amount of about 26 percent by weight of the total of the zirconium oxide, hafnium oxide and cerium oxide; and the yttrium oxide being present in an amount between about 2 and 3 percent by weight of the total of the zirconium oxide, hafnium oxide, cerium oxide and yttrium oxide.

References Cited (Backward Citations)

SU306106A1 Cited
US3322515A Cited
US3501097A Cited
US3617358A Cited
US4132916A Cited
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US4328285A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-07-07 1990-01-06 1990-07-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-07-07 1994-01-06 1994-07-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-07-07 1998-01-06 1998-07-08 $7700.00 Window Closed / Lapsed

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