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US4598998A Expired / Lapsed US ⏱️ 0.0 years remaining

Screw surface flaw inspection method and an apparatus therefor

Assignee: Mitsubishi Electric Corp
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Filing: 1983-02-24
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Granted: 1986-07-08
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Expires: 2003-02-24
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Abstract

Abstract A screw surface flaw inspection method and an apparatus therefor, which projects light onto the surface of a screw, the light being scanned axially of the screw, and a detector which picks up the reflected light from the projected surface and sends an output signal to a signal processing circuit to thereby detect the flaw on a basis of time base variation of the intensity of reflected light. The method and apparatus enables the inspection of minute flaws rapidly and exactly.

Inventors

  • 👤 Mitsuhito Kamei
  • 👤 Shin Nemoto
  • 👤 Souji Ishimoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 08:39
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/95; G01N21/952; G01B; G01B11/00; G01B11/24; G01B11/2425; G01N21/9515; G01N21/956

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 113 words
A method of detecting flaws on a surface of a screw, comprising the steps of: projecting a light beam onto the surface of the screw at an angle to an enveloping surface of the screw that is smaller than a complementary angle between a flank of a screw thread and said enveloping surface in a manner to be reflected therefrom; moving the light beam along the surface of the screw to scan the surface of the screw; detecting the intensity of light reflected from said screw as the light beam moves therealong; and detecting a surface flaw of said screw based on a time base variation of the intensity of said reflected light.
Claim 2
Independent Claim 113 words
A method of detecting flaws on a surface of a screw, comprising the steps of: projecting a light beam onto the surface of the screw at an angle to an enveloping surface of the screw that is smaller than a complementary angle between a flank of a screw thread and said enveloping surface in a manner to be reflected therefrom; moving the light beam along the surface of the screw to scan the surface of the screw; detecting the intensity of light reflected from said screw as the light beam moves therealong; and detecting a surface flaw of said screw based on a time base variation of the intensity of said reflected light.
Claim 3
Dependent Claim 47 words
A method as set forth in claim 1, wherein the step of projecting a light beam includes projecting the light beam at an angle with respect to a tangent to the surface of said screw and to a radial direction of said screw that is substantially zero.
Claim 4
Dependent Claim 44 words
A method as set forth in claim 1, wherein the step of projecting a light beam includes projecting the light beam at a predetermined angle with respect to a tangent to the surface of said screw and to a radial direction of said screw.
Claim 5
Independent Claim 108 words
A method of detecting flaws on a surface of a screw, comprising the steps of: projecting a light beam onto the surface of the screw at a predetermined angle with respect to a tangent to the surface of said screw and to a radial direction of said screw in a manner to be relfected therefrom; moving the light beam along the surface of the screw to scan the surface of the screw; detecting the intensity of light reflected from said screw as the light beam moves therealong; and detecting a surface flaw of said screw based on a time base variation of the intensity of said reflected light.
Claim 6
Independent Claim 108 words
A method of detecting flaws on a surface of a screw, comprising the steps of: projecting a light beam onto the surface of the screw at a predetermined angle with respect to a tangent to the surface of said screw and to a radial direction of said screw in a manner to be relfected therefrom; moving the light beam along the surface of the screw to scan the surface of the screw; detecting the intensity of light reflected from said screw as the light beam moves therealong; and detecting a surface flaw of said screw based on a time base variation of the intensity of said reflected light.
Claim 7
Dependent Claim 128 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; and a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, said signal processing circuit including: a plurality of digitizers having different threshold levels; a discriminator circuit for discriminating the outputs of said digitizers from noise in connection with scanned light; and a holding circuit for holding the outputof said discrimination circuit for a predetermined time.
Claim 8
Dependent Claim 128 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; and a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, said signal processing circuit including: a plurality of digitizers having different threshold levels; a discriminator circuit for discriminating the outputs of said digitizers from noise in connection with scanned light; and a holding circuit for holding the outputof said discrimination circuit for a predetermined time.
Claim 9
Dependent Claim 34 words
A screw surface flaw inspection apparatus as set forth in claim 5, wherein said at least one photoelectric transducer is disposed to detect reflected light from a crest, root or flank of said screw.
Claim 10
Dependent Claim 32 words
A screw surface flaw inspection apparatus as set forth in claim 6, and further comprising means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 11
Dependent Claim 32 words
A screw surface flaw inspection apparatus as set forth in claim 5, and further comprising means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 12
Dependent Claim 136 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; and a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, said signal processing circuit including: a memory for storing said signal for at least one cycle period in said repetition pattern; a read-out circuit for reading the contents of said memory; and means for comparing the contents of said memory read by said read-out circuit with the voltage signal from said photoelectric transducer.
Claim 13
Dependent Claim 136 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; and a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, said signal processing circuit including: a memory for storing said signal for at least one cycle period in said repetition pattern; a read-out circuit for reading the contents of said memory; and means for comparing the contents of said memory read by said read-out circuit with the voltage signal from said photoelectric transducer.
Claim 14
Dependent Claim 32 words
A screw surface flaw inspection apparatus as set forth in claim 9, and further comprising means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 15
Dependent Claim 35 words
A screw surface flaw inspection apparatus as set forth in claim 9, wherein said at least one photoelectric transducer is disposed to detect reflected light from a crest, root or flank of said screw. PG,37
Claim 16
Dependent Claim 32 words
A screw surface flaw inspection apparatus as set forth in claim 11, and further comprising means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 17
Dependent Claim 100 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, and means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 18
Dependent Claim 100 words
A screw surface flaw inspection apparatus, comprising: means for projecting a light beam on a surface of a screw in a manner to be reflected therefrom; means for moving said light beam along said surface in an axial direction of said screw; at least one photoelectric transducer for converting said reflected light into a voltage signal; a signal processing circuit for measuring said voltage signal and for detecting a variation of said signal when said signal varies from a predetermined repetition pattern, and means for changing the position of said light beam on said screw surface circumferentially of said screw.
Claim 19
Dependent Claim 34 words
A screw surface flaw inspection apparatus as set forth in claim 13, wherein said at least one photoelectric transducer is disposed to detect reflected light from a crest, root or flank of said screw.

References Cited (Backward Citations)

GB414663A Cited
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JPS49129585A Cited
GB1485449A Cited
JPS51111387A Cited
JPS54114261A Cited
JPS55154402A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-07-07 1990-01-06 1990-07-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-07-07 1994-01-06 1994-07-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-07-07 1998-01-06 1998-07-08 $7700.00 Window Closed / Lapsed

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