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US4598104A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer foam, thermoformed shapes thereof and method of forming same

Assignee: Pactiv LLC
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Filing: 1985-07-19
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Granted: 1986-07-01
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Expires: 2005-07-19
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Abstract

Abstract A foam structure having a density of less than about 20 lbs/ft 3 . The method of forming the same comprising forming a homogeneous melt blend under pressure of a polymer member selected from the group consisting of polyetherimide resin particles, polycarbonate resin particles, a polymer blend of polyphenylene oxide and polystyrene in particle form imbibed with a blowing agent, followed by extrusion of the same into a lower pressure atmosphere. A composition comprising said particles imbibed with methylene chloride, chloroform, 1,1,2-trichloroethane or mixtures thereof. A method of thermoforming said foam in sheet form.

Inventors

  • 👤 Charles M. Krutchen
  • 👤 Wen-Pao Wu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:06
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/14; C08J9/143; C08J9/144; C08J9/145; B; B29; B29C; B29C44/00; B29C44/34; B29C44/36; B29C44/46; B29C44/50; B29C44/507; B29C51/00; B29C51/002; B29K; B29K2079/00; C08J2379/00; C08J2379/04; C08J2379/08

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 52 words
A polymer blend in foam form having a density of less than about 20 lbs./ft 3 , whereby said polymer is a solvent imbibable blend of polyphenylene oxide and a high impact polystyrene, wherein said solvent is a member selected from the group consisting of methylene chloride, chloroform, 1,1,2-trichloroethane and mixtures thereof.
Claim 2
Dependent Claim 52 words
A polymer blend in foam form having a density of less than about 20 lbs./ft 3 , whereby said polymer is a solvent imbibable blend of polyphenylene oxide and a high impact polystyrene, wherein said solvent is a member selected from the group consisting of methylene chloride, chloroform, 1,1,2-trichloroethane and mixtures thereof.
Claim 3
Dependent Claim 15 words
The polymer foam of claim 1 wherein said polyphenylene oxide is poly 2,6-dimethyl 1,4-phenylene oxide.
Claim 4
Dependent Claim 28 words
The foam of claim 2 wherein said blend is from 20 to 80 wt. % of the polyphenylene oxide and 20 to 80 wt. % of said polystyrene.
Claim 5
Dependent Claim 17 words
The polymer foam of claim 2 having a density of less than about 5 lbs/ft 3 .
Claim 6
Dependent Claim 83 words
A thermoformed structure of a polyphenylene oxide/high impact polystyrene foam prepared by the method comprising: (a) subjecting a sheet of said foam having a density of less than 20 lbs./ft 3 to a first temperature sufficient to permit a shaped formation to be effected therein; (b) effecting a shape in said sheet while at said temperature; and (c) reducing the temperature of said sheet to a second temperature permitting permanent retention of said shape in said sheet at or below said second temperature.
Claim 7
Dependent Claim 83 words
A thermoformed structure of a polyphenylene oxide/high impact polystyrene foam prepared by the method comprising: (a) subjecting a sheet of said foam having a density of less than 20 lbs./ft 3 to a first temperature sufficient to permit a shaped formation to be effected therein; (b) effecting a shape in said sheet while at said temperature; and (c) reducing the temperature of said sheet to a second temperature permitting permanent retention of said shape in said sheet at or below said second temperature.

References Cited (Backward Citations)

US3020248A Cited
US3089857A Cited
US4097425A Cited
US4280950A Cited
US4334030A Cited
US4360486A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-30 1989-12-30 1990-07-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-30 1993-12-30 1994-07-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-30 1997-12-30 1998-07-01 $7700.00 Window Closed / Lapsed

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