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US4597367A Expired / Lapsed US ⏱️ 0.0 years remaining

Engine valve and method of producing the same

Assignee: Nissan Motor Co Ltd
•
Filing: 1983-04-04
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Granted: 1986-07-01
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Expires: 2003-04-04
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Abstract

Abstract An engine valve of an internal combustion engine comprises a hollow metal tube member whose one end part is flared into an umbrella-shape, the hollow metal tube member constituting a valve stem section. A generally disc-shaped metal lid member is welded to the umbrella-shaped end part of the hollow metal tube member, constituting a valve head section. Additionally, a metal stem end member is welded to the other end of the hollow metal member, thus decreasing the weight of the valve, thereby reducing total engine noise while improving fuel economy.

Inventors

  • 👤 Yoshimasa Hayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 19:45
CPC Classifications
F; F01; F01L; F01L3/00; F01L3/02; F01L3/12; F01L3/14; F01L3/20

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 240 words
An engine valve of an internal combustion engine, comprising: a hollow tube member formed of a drawn steel tube, said hollow tube member having a central portion comprising a tubular body, and a first end part which is flared outwardly and includes an open end peripheral portion at the extreme end of said first end part, said hollow tube member tubular body constituting a valve stem section; a generally disc-shaped lid member made of metal and having a peripheral portion integrally connected with the open end peripheral portion of said hollow tube member, said lid member and the first end part of said hollow tube member constituting a valve head section; and a stem end member made of metal and integrally connected with a second end part of said hollow tube member; a filler metal comprising stellite disposed in contact with the open end peripheral portion of said hollow tube member first end part and the peripheral portion of said disc-shaped lid member to secure together said hollow tube member and said lid member to thereby form said integral connection, said stellite filler metal being a wear and corrosion resistant nonferrous alloy, said filler metal being formed as a padding having a peripheral surface including a valve face for contacting a valve seat of an engine; and a filling comprising an aluminum alloy containing silicon, said filling being disposed in said valve head section to fill said valve head section.
Claim 2
Dependent Claim 240 words
An engine valve of an internal combustion engine, comprising: a hollow tube member formed of a drawn steel tube, said hollow tube member having a central portion comprising a tubular body, and a first end part which is flared outwardly and includes an open end peripheral portion at the extreme end of said first end part, said hollow tube member tubular body constituting a valve stem section; a generally disc-shaped lid member made of metal and having a peripheral portion integrally connected with the open end peripheral portion of said hollow tube member, said lid member and the first end part of said hollow tube member constituting a valve head section; and a stem end member made of metal and integrally connected with a second end part of said hollow tube member; a filler metal comprising stellite disposed in contact with the open end peripheral portion of said hollow tube member first end part and the peripheral portion of said disc-shaped lid member to secure together said hollow tube member and said lid member to thereby form said integral connection, said stellite filler metal being a wear and corrosion resistant nonferrous alloy, said filler metal being formed as a padding having a peripheral surface including a valve face for contacting a valve seat of an engine; and a filling comprising an aluminum alloy containing silicon, said filling being disposed in said valve head section to fill said valve head section.
Claim 3
Dependent Claim 37 words
An engine valve as claimed in claim 1, wherein the inner diameter of the flared first end part of said hollow tube member gradually increases in a direction toward the extreme end of the first end part.
Claim 4
Dependent Claim 61 words
An engine valve as claimed in claim 1, wherein the flared first end part of said hollow tube member is formed by spreading the inner diameter of the first end part into an umbrella-shape in which the inner diameter of said hollow tube member first end part gradually increases in a direction toward the extreme end of the first end part.
Claim 5
Dependent Claim 51 words
An engine valve as claimed in claim 3, wherein said disc-shaped lid member is integrally connected with said hollow tube member by welding the peripheral portion of said disc-shaped lid member to the open end peripheral portion of said hollow tube member by said filler metal which is high in wear-resistance.
Claim 6
Dependent Claim 51 words
An engine valve as claimed in claim 4, wherein said valve face for contacting a valve seat of the engine is formed at a welding section where said disc-shaped lid member is welded to said hollow tube member first end section, said valve face being formed by grinding said welding section.
Claim 7
Dependent Claim 22 words
An engine valve as claimed in claim 1, wherein said valve face is formed by grinding the padding of said filler metal.
Claim 8
Dependent Claim 17 words
An engine valve as claimed in claim 1, wherein said disc-shaped lid member is formed by press-forming.
Claim 9
Dependent Claim 18 words
An engine valve as claimed in claim 1, wherein said stem end member is formed by precision forging.
Claim 10
Dependent Claim 27 words
An engine valve as claimed in claim 1, at least a part of said stem end member is formed of a metal which is high in wear-resistance.
Claim 11
Dependent Claim 13 words
An engine valve as claimed in claim 9, wherein said metal is stellite.
Claim 12
Dependent Claim 21 words
An engine valve as claimed in claim 1, wherein said filling is formed into a predetermined shape before disposed in position.
Claim 13
Dependent Claim 22 words
An engine valve as claimed in claim 1, wherein said filling is disposed in position by being poured in the molten state.
Claim 14
Dependent Claim 20 words
An engine valve as claimed in claim 1, wherein the content of silicon relative to aluminum alloy is about 12.5%.
Claim 15
Dependent Claim 20 words
An engine as claimed in claim 1 wherein said filling has a melting point in the range of 580° C.

References Cited (Backward Citations)

FR620639A Cited
US1294416A Cited
US1714690A Cited
US2089749A Cited
FR788537A Cited
US2183254A Cited
US2119042A Cited
US2354947A Cited
US2316488A Cited
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US2745777A Cited
US3040417A Cited
DE1960331A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-30 1989-12-30 1990-07-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-30 1993-12-30 1994-07-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-30 1997-12-30 1998-07-01 $7700.00 Window Closed / Lapsed

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