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US4595476A Expired / Lapsed US ⏱️ 0.0 years remaining

Ion exchange membranes pre-expanded with di- and poly ether-glycols

Assignee: EIDP Inc
•
Filing: 1984-07-26
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Granted: 1986-06-17
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Expires: 2004-07-26
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Abstract

Abstract Pre-swelled ion exchange membranes formed from one or more layers of fluorinated polymer having carboxylic or sulfonic acid functional groups and which polymer contains about 8 to 30% by weight of a swelling agent of the formula HO(CH 2 CHYO) n H where Y=H or CH 3 and n=2, 3 or 4 are disclosed. Also disclosed are processes for preparing these membranes, electrochemical cells utilizing these membranes, and methods of preparing said cells for use in chloralkali processes.

Inventors

  • 👤 Thomas C. Bissot

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 13:31
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/20; C08J5/22; C08J5/2287; C08J5/2293; C08J2327/00; C08J2327/02; C08J2327/12

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 72 words
An optionally reinforced, pre-expanded cation-exchange membrane comprising one or more layers of fluorinated polymer whose functional groups are selected from --CO 2 M and --SO 3 M where M is H, Na or K, and which membrane contains about 8 to 30% by weight of a swelling agent consisting of a compound or mixture of compounds of the formula HO(CH.sub.2 CHYO).sub.n H where Y=H or CH 3 and n=2, 3 or 4.
Claim 2
Dependent Claim 72 words
An optionally reinforced, pre-expanded cation-exchange membrane comprising one or more layers of fluorinated polymer whose functional groups are selected from --CO 2 M and --SO 3 M where M is H, Na or K, and which membrane contains about 8 to 30% by weight of a swelling agent consisting of a compound or mixture of compounds of the formula HO(CH.sub.2 CHYO).sub.n H where Y=H or CH 3 and n=2, 3 or 4.
Claim 3
Dependent Claim 90 words
A membrane according to claim 1 which comprises at least first and second layers of fluorinated polymer, adjacent said layers being in adherent contact with one another, said first layer being of polymer whose functional groups are --CO 2 M groups and said second layer being of polymer whose functional groups are --SO 3 M groups, and each said polymer with --CO 2 M groups has an equivalent weight of 670 to 1500 and each said polymer with --SO 3 M groups has an equivalent weight of 600 to 1500.
Claim 4
Dependent Claim 47 words
A membrane according to claim 2 in which said fluorinated polymer is perfluorinated polymer, each said polymer with --CO 2 M groups has an equivalent weight of 750 to 1250 and each said polymer with --SO 3 M groups has an equivalent weight of 800 to 1400.
Claim 5
Dependent Claim 23 words
A membrane according to claim 1 where the swelling agent or mixture thereof is selected from diethylene glycol, triethylene glycol and dipropylene glycol-1,2.
Claim 6
Dependent Claim 23 words
A membrane according to claim 2 where the swelling agent or mixture thereof is selected from diethylene glycol, triethylene glycol and dipropylene glycol-1,2.
Claim 7
Dependent Claim 23 words
A membrane according to claim 3 where the swelling agent or mixture thereof is selected from diethylene glycol, triethylene glycol and dipropylene glycol-1,2.
Claim 8
Dependent Claim 13 words
A membrane according to claim 4 where the swelling agent is diethylene glycol.
Claim 9
Dependent Claim 13 words
A membrane according to claim 5 where the swelling agent is diethylene glycol.
Claim 10
Dependent Claim 13 words
A membrane according to claim 6 where the swelling agent is diethylene glycol.
Claim 11
Dependent Claim 18 words
A reinforced membrane according to claim 1 where the membrane contains about 10-20% by weight of swelling agent(s).
Claim 12
Dependent Claim 18 words
A reinforced membrane according to claim 2 where the membrane contains about 10-20% by weight of swelling agent(s).
Claim 13
Dependent Claim 18 words
A reinforced membrane according to claim 3 where the membrane contains about 10-20% by weight of swelling agent(s).
Claim 14
Dependent Claim 18 words
A reinforced membrane according to claim 4 where the membrane contains about 10-20% by weight of swelling agent(s).
Claim 15
Dependent Claim 18 words
A reinforced membrane according to claim 7 where the membrane contains about 10-20% by weight of swelling agent(s).
Claim 16
Dependent Claim 18 words
A non-reinforced membrane according to claim 1 where the membrane contains about 10-25% by weight of swelling agent(s).
Claim 17
Dependent Claim 18 words
A non-reinforced membrane according to claim 2 where the membrane contains about 10-25% by weight of swelling agent(s).
Claim 18
Dependent Claim 18 words
A non-reinforced membrane according to claim 3 where the membrane contains about 10-25% by weight of swelling agent(s).
Claim 19
Dependent Claim 18 words
A non-reinforced membrane according to claim 4 where the membrane contains about 10-25% by weight of swelling agent(s).
Claim 20
Dependent Claim 18 words
A non-reinforced membrane according to claim 7 where the membrane contains about 10-25% by weight of swelling agent(s).
Claim 21
Dependent Claim 94 words
A process for preparing a pre-expanded cation-exchange membrane comprising contacting an optionally reinforced membrane formed from one or more layers of fluorinated polymer whose functional groups are selected from --CO 2 M and --SO 3 M where M is H, Na or K, with a solution of a swelling agent consisting of a compound or mixture of compounds of the formula HO(CH.sub.2 CHYO).sub.n H where Y=H or CH 3 and n=2, 3 or 4. for a period of time long enough to provide, after air drying, a lineal expansion of at least about 5%.
Claim 22
Dependent Claim 94 words
A process for preparing a pre-expanded cation-exchange membrane comprising contacting an optionally reinforced membrane formed from one or more layers of fluorinated polymer whose functional groups are selected from --CO 2 M and --SO 3 M where M is H, Na or K, with a solution of a swelling agent consisting of a compound or mixture of compounds of the formula HO(CH.sub.2 CHYO).sub.n H where Y=H or CH 3 and n=2, 3 or 4. for a period of time long enough to provide, after air drying, a lineal expansion of at least about 5%.
Claim 23
Dependent Claim 92 words
A process according to claim 20 in which the membrane comprises at least first and second layers of fluorinated polymers, adjacent said layers being in adherent contact with one another, said first layer being of polymer whose functional groups are --CO 2 M and said second layer being of polymer whose functional groups are --SO 3 M groups, and each said polymer with --CO 2 M groups has an equivalent weight of 670 to 1500 and each said polymer with --SO 3 M groups has an equivalent weight of 600 to 1500.
Claim 24
Dependent Claim 47 words
A process according to claim 20 in which said fluorinated polymers is perfluorinated polymer, each said polymer with --CO 2 M groups has an equivalent weight of 750 to 1250 and each said polymer with --SO 3 M groups has an equivalent weight of 800 to 1400.
Claim 25
Dependent Claim 20 words
A process according to claim 20 where the swelling agent is selected from diethylene glycol, triethylene glycol and dipropylene glycol.
Claim 26
Dependent Claim 13 words
A process according to claim 23 where the swelling agent is diethylene glycol.
Claim 27
Dependent Claim 18 words
A process according to claim 20 where the membrane is reinforced and the lineal expansion is about 7-12%.
Claim 28
Dependent Claim 28 words
A process according to claim 20 where the swelling agent is in an aqueous solution and the concentration of swelling agent is about 12 to 70 weight percent.
Claim 29
Dependent Claim 37 words
An electrochemical cell which comprises an anode compartment, an anode situated within said anode compartment, a cathode compartment, a cathode situated within said cathode compartment, and, between said compartments, an ion exchange membrane according to claim 1.
Claim 30
Dependent Claim 90 words
A method for preparing an electrochemical cell according to claim 27 for use in a chloralkali process comprising (a) introducing water or aqueous brine into said anode compartment and introducing water or aqueous caustic into said cathode compartment, (b) allowing the water, brine or caustic to simultaneously remain in said compartments for a period of time sufficient to remove substantially all of the swelling agent from the pre-swelled cation exchange membrane, (c) removing the water, brine or caustic from the cell, and (d) optionally repeating steps (a), (b) and (c).

References Cited (Backward Citations)

US4000057A Cited
JPS5173991A Cited
JPS5272398A Cited
US4200538A Cited
US4174426A Cited
US4270996A Cited
US4376030A Cited
JPS58163446A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-16 1989-12-16 1990-06-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-16 1993-12-16 1994-06-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-16 1997-12-16 1998-06-17 $7700.00 Window Closed / Lapsed

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