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US4588349A Expired / Lapsed US ⏱️ 0.0 years remaining

Robotic order picking

Assignee: United States Department of the Air Force
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Filing: 1985-04-05
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Granted: 1986-05-13
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Expires: 2005-04-05
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Abstract

Abstract A method of filling a kit with required parts automatically. The parts are stored in an automatic storage and retrieval apparatus. The parts are held in a container stored in trays in the automatic storage and retrieval apparatus. On demand, a tray is placed at a transfer location whereat a robot arm removes the selected container, transports the selected container, opens the selected container over a kit box wherein the parts fall from the opened selected container, closes the selected container and returns it to the transfer location where the above apparatus replaces it in the storage area under another demand. The above continues until all parts are placed in the kit box.

Inventors

  • 👤 Howard A. Reuter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 18:16
CPC Classifications
B; B65; B65G; B65G1/00; B65G1/02; B65G1/04; B65G1/137; B65G1/1373; B65G1/1378

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 368 words
A method of packaging, storing, and retrieving a plurality of component parts of a kit to fill an order for said kit, said method comprising the steps of: a. placing said plurality of component parts into a plurality of identically structured, configured, and dimensioned component parts containers, each of said containers having an open top closeable with a slideably movable lid; b. closing the open top of each of said containers by sliding said movable lid into a closed position on said open top, thereby enclosing said component parts within said container, whereby said small component parts are thereby packaged; c. placing said containers being closed in a plurality of open storage trays; d. storing said storage trays with said container placed therein in an automatic storage and retrieval apparatus of the type which, upon command, is capable of automatically storing said storage trays in storage locations within said apparatus, and which, upon another command, is capable of automatically retrieving said storage trays from said storage locations and delivering a selected storage tray to a transfer location, whereby said small component parts are thereby stored, but retrievable; e. positioning an open-top kit box adjacent to said transfer location; f. retrieving automatically, when an order is received for said kit, said selected storage tray from said automatic storage and retrieval apparatus, whereby said selected storage tray is automatically delivered to said transfer location; g. removing, with a robot means, a selected container from said selected storage tray; h. positioning, with said robot means, said selected container in an inverted, lid-down orientation in a position over said open-top kit box; i. slideably retracting, with said robot means, said slideably movable lid of said selected container, whereby when said selected container is opened, a desired number of said component parts fall from said selected container and drop into said kit box; j. closing said selected container by moving said lid; k. replacing said selected container into said selected storage tray by said robot means; l. returning said selected tray to said storage location; m. repeating the necessary steps above until said order for said kit is filled; and n. replacing said kit box after being filled with an empty kit box.
Claim 2
Independent Claim 368 words
A method of packaging, storing, and retrieving a plurality of component parts of a kit to fill an order for said kit, said method comprising the steps of: a. placing said plurality of component parts into a plurality of identically structured, configured, and dimensioned component parts containers, each of said containers having an open top closeable with a slideably movable lid; b. closing the open top of each of said containers by sliding said movable lid into a closed position on said open top, thereby enclosing said component parts within said container, whereby said small component parts are thereby packaged; c. placing said containers being closed in a plurality of open storage trays; d. storing said storage trays with said container placed therein in an automatic storage and retrieval apparatus of the type which, upon command, is capable of automatically storing said storage trays in storage locations within said apparatus, and which, upon another command, is capable of automatically retrieving said storage trays from said storage locations and delivering a selected storage tray to a transfer location, whereby said small component parts are thereby stored, but retrievable; e. positioning an open-top kit box adjacent to said transfer location; f. retrieving automatically, when an order is received for said kit, said selected storage tray from said automatic storage and retrieval apparatus, whereby said selected storage tray is automatically delivered to said transfer location; g. removing, with a robot means, a selected container from said selected storage tray; h. positioning, with said robot means, said selected container in an inverted, lid-down orientation in a position over said open-top kit box; i. slideably retracting, with said robot means, said slideably movable lid of said selected container, whereby when said selected container is opened, a desired number of said component parts fall from said selected container and drop into said kit box; j. closing said selected container by moving said lid; k. replacing said selected container into said selected storage tray by said robot means; l. returning said selected tray to said storage location; m. repeating the necessary steps above until said order for said kit is filled; and n. replacing said kit box after being filled with an empty kit box.

References Cited (Backward Citations)

US3826383A Cited
US3991619A Cited
US4171049A Cited
US4312622A Cited
US4455117A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-05-12 1989-11-11 1990-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-05-12 1993-11-11 1994-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-05-12 1997-11-11 1998-05-13 $7700.00 Window Closed / Lapsed

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