Components for evacuated equipment

Claim 2

In a method of effecting heat transfer between a component and a heat sink while the component is subjected to ion or electron beam bombardment or other processing in an evacuated space in which the component is temporarily located, the improvement comprising enhancing the heat transfer by locating the component in said space in separable, direct, surface-conforming, thermal contact with one face of a flexible diaphragm confining on its other face a thermally conductive fluid which is in thermal communication with said heat sink so as to effect heat transfer across the surface-conforming portion of the diaphragm between the component and the fluid and hence the heat sink, processing the component under vacuum and thereafter separating the component from the diaphragm and removing the component from said space, the diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by said fluid when said space is not under vacuum.

Claim 3

A method as claimed in claim 1 wherein said component is a semi-conductor component undergoing ion implantation under evacuated conditions.

Claim 4

A method as claimed in claim 1, wherein said metal layer is corrugated to increase flexibility.

Claim 5

A method as claimed in claim 3, wherein said corrugation is in the form of a spiral groove allowing escape of gas lying between said diaphragm and a component placed in thermal contact with the diaphragm when the unit is under vacuum.

Claim 6

A method as claimed in claim 1, claim 3 or claim 4, wherein the metal layer is present on a carrier diaphragm of an elastomer, the metal layer extending over or beneath the surface of the diaphragm over at least the whole part exposed to permeation of gases when the unit is not under vacuum.

Claim 7

A method as claimed in claim 5, wherein the metal layer has been applied to the elastomer by ion plating.

Claim 8

In combination, a vacuum chamber; heat sink body positioned in said vacuum chamber, said body being formed of solid material having high thermal conductivity and having one major face with a recessed region formed therein; a diaphragm of flexible material mounted over said major face of said heat sink body and being rigidly clamped at edge regions thereof to said body to form with said recessed region a liquid tight enclosure; a heat transfer liquid filling said liquid tight enclosure and having a volume sufficient to form said diaphragm normally into a slightly convex shape, thereby providing substantially continuous contact with a flat wafer element positioned on said diaphragm and urged into positive contact therewith by an applied clamping force to achieve good direct heat transfer from said wafer into said heat sink body through said heat transfer liquid; said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by said fluid when said vacuum chamber is not evacuated.

Claim 9

In combination, a vacuum chamber; heat sink body positioned in said vacuum chamber, said body being formed of solid material having high thermal conductivity and having one major face with a recessed region formed therein; a diaphragm of flexible material mounted over said major face of said heat sink body and being rigidly clamped at edge regions thereof to said body to form with said recessed region a liquid tight enclosure; a heat transfer liquid filling said liquid tight enclosure and having a volume sufficient to form said diaphragm normally into a slightly convex shape, thereby providing substantially continuous contact with a flat wafer element positioned on said diaphragm and urged into positive contact therewith by an applied clamping force to achieve good direct heat transfer from said wafer into said heat sink body through said heat transfer liquid; said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by said fluid when said vacuum chamber is not evacuated.

Claim 10

In evacuable equipment, the improvement for effecting effective thermal transfer comprising a thermally conductive fluid confined by a flexible diaphragm for heat transfer across the diaphragm between the fluid and a component situated under vacuum in thermal contact with the diaphragm, said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by the fluid when the equipment is not under vacuum, wherein said metal layer is corrugated to increase flexibility.

Claim 11

In evacuable equipment, the improvement for effecting effective thermal transfer comprising a thermally conductive fluid confined by a flexible diaphragm for heat transfer across the diaphragm between the fluid and a component situated under vacuum in thermal contact with the diaphragm, said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by the fluid when the equipment is not under vacuum, wherein said metal layer is corrugated to increase flexibility.

Claim 12

Equipment as claimed in claim 8, wherein said corrugation is in the form of a spiral groove allowing escape of gas lying between said diaphragm and component on evacuation of the equipment.

Claim 13

In combination, in evacuable equipment, the improvement for effecting effective thermal transfer comprising a thermally conductive fluid confined by a flexible diaphragm for heat transfer across the diaphragm between the fluid and a component situated under vacuum in thermal contact with the diaphragm, said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by the fluid when the equipment is not under vacuum.

Claim 14

In combination, in evacuable equipment, the improvement for effecting effective thermal transfer comprising a thermally conductive fluid confined by a flexible diaphragm for heat transfer across the diaphragm between the fluid and a component situated under vacuum in thermal contact with the diaphragm, said diaphragm comprising a flexible gas-impermeable metal layer preventing uptake of gases by the fluid when the equipment is not under vacuum.

Claim 15

Equipment or unit according to claim 10, wherein the fluid has a vapour pressure of at most 1×10 -5 torr at 30° C.

Claim 16

Equipment or unit according to claim 10, wherein the fluid has a vapour pressure of at most 1×10 -9 torr at 30° C.

Claim 17

Equipment or unit according to claim 10, wherein the fluid is a fluorinated polyphenyl ether high vacuum oil.

Claim 18

Equipment or unit according to claim 10, wherein the fluid contains a finely divided solid material of higher thermal conductivity than the fluid.

Claim 19

Equipment or unit according to claim 10, wherein the fluid contains a finely divided solid material selected from silver, other metals, graphite and boron nitride.

Claim 20

Equipment or unit according to claim 10, wherein the fluid is a metal, as such or as an alloy.

Claim 21

Equipment or unit according to claim 10, wherein the fluid is gallium or gallium alloy of melting point below 29.8° C.

Claim 22

Equipment or unit according to claim 10, wherein the fluid is gallium or gallium/indium, gallium/tin or gallium/indium/tin alloy.

Claim 23

Equipment as claimed in claim 10, 8 or 9, wherein the metal layer is present on a carrier diaphragm of an elastomer, the metal layer extending over or beneath the surface of the diaphragm over at least the whole part exposed to permeation of gases when the equipment is not under vacuum.

Claim 24

Equipment as claimed in claim 19, wherein the metal layer has been applied to the elastomer by ion plating.