Process and apparatus for regulating the temperature of coolant in an internal combustion engine

Claim 2

A process for regulating the temperature of coolant circulating in a cooling circuit of an internal combustion engine, particularly an automobile engine, wherein the coolant is caused to travel in said circuit by at least one circulating pump driven by a first variable speed electric motor, the coolant on leaving the engine being directed through at least one supply line into at least one radiator having at least one fan driven by a second variable speed electric motor, said coolant being returned, on leaving the radiator, through at least one return line to the circulating pump which re-supplies the engine with coolant, the temperature of the fluid being monitored substantially continuously at the outlet of the engine by means of a first sensor and at the inlet of the engine by means of a second sensor, the information given by said sensors being supplied to a control system which controls said pump motor and said fan motor, and at least a portion of the coolant being returnable to the inlet of the engine by a by-pass circuit without passing through the radiator if the operating conditions permit or require this, this control system allowing the temperature deviation Δ θM between the inlet and the outlet of the engine to be kept lower than or equal to a limit value ΔθML, the ratio mR/mB of the flow rate mR of coolant in the radiator to the flow rate mB in the by-pass circuit being adjusted substantially continuously so that the control system can ensure a temperature θMS at the outlet of the engine which is equal to a reference value θMSR while the deviation ΔθM is less than or equal to ΔθML.

Claim 3

A process according to claim 1 wherein the second sensor is downstream of the pump.

Claim 4

A cooling system for an internal combustion engine, in particular for an automobile, said system comprising a closed cooling circuit in which a liquid coolant is circulated by the action of at least one circulating pump having an inlet and an outlet and driven by a variable speed electric driving motor, a sensor for detecting the temperature of the coolant discharged from a coolant outlet of the engine, the coolant passing, from the outlet of the engine, through at least one supply line into at least one radiator associated with at least one fan driven by a variable speed electric driving motor, said coolant being returned, after discharge from said radiator, through at least one return line to the inlet of the circulating pump which supplies the coolant to a coolant inlet of the engine, a by-pass line for returning at least a portion of the coolant discharged from the outlet of the engine to the inlet of the circulating pump without traversing the radiator, a second sensor for detecting the temperature of the coolant entering the engine, a control system for controlling the operation and speed of the fan driving motor and the pump driving motor in response to the temperature sensed by the first and second sensors to maintain a temperature deviation ΔθM between the inlet and the outlet of the engine which is less than or equal to a limit value ΔθML, a first valve in said return line for controlling the flow of coolant from the radiator to the circulating pump inlet, a second valve in said by-pass line for controlling the flow of coolant from the outlet of the engine to the inlet of the circulating pump, said first and second valves comprising means for controlling the ratio mR/mB of the flow mR of coolant in the radiator to the flow mB in the by-pass line in such a way that the control system can provide a temperature θMS at the outlet of the engine equal to a reference value θMSR while maintaining a deviation ΔθM which is less than or equal to ΔθML.

Claim 5

A cooling system for an internal combustion engine, in particular for an automobile, said system comprising a closed cooling circuit in which a liquid coolant is circulated by the action of at least one circulating pump having an inlet and an outlet and driven by a variable speed electric driving motor, a sensor for detecting the temperature of the coolant discharged from a coolant outlet of the engine, the coolant passing, from the outlet of the engine, through at least one supply line into at least one radiator associated with at least one fan driven by a variable speed electric driving motor, said coolant being returned, after discharge from said radiator, through at least one return line to the inlet of the circulating pump which supplies the coolant to a coolant inlet of the engine, a by-pass line for returning at least a portion of the coolant discharged from the outlet of the engine to the inlet of the circulating pump without traversing the radiator, a second sensor for detecting the temperature of the coolant entering the engine, a control system for controlling the operation and speed of the fan driving motor and the pump driving motor in response to the temperature sensed by the first and second sensors to maintain a temperature deviation ΔθM between the inlet and the outlet of the engine which is less than or equal to a limit value ΔθML, a first valve in said return line for controlling the flow of coolant from the radiator to the circulating pump inlet, a second valve in said by-pass line for controlling the flow of coolant from the outlet of the engine to the inlet of the circulating pump, said first and second valves comprising means for controlling the ratio mR/mB of the flow mR of coolant in the radiator to the flow mB in the by-pass line in such a way that the control system can provide a temperature θMS at the outlet of the engine equal to a reference value θMSR while maintaining a deviation ΔθM which is less than or equal to ΔθML.

Claim 6

A cooling system according to claim 3 wherein said first and second valves are valves of a three-way valve having a first inlet communicating with the first valve, a second inlet communicating with the second valve, and a common outlet.

Claim 7

Apparatus according to claim 4, wherein the three-way valve is a thermal valve of which the first valve is controlled by a thermal motor element arranged in the liquid stream originating from the radiator and regulated such that its start-up temperature, when the temperature falls, is equal to θMSR-ΔθML, while the second valve is controlled by a second motor element arranged in the liquid stream originating from the by-pass and regulated such that its start-up temperature when the temperature rises is equal to θMSR.

Claim 8

Apparatus according to claim 5, wherein the three-way thermal valve is constituted by a body inside which there are arranged the first valve controlling the first inlet connected to the outlet of the radiator and the second valve controlling the second inlet which is connected to the by-pass connected upstream of the radiator, the outlet of said three-way valve being arranged between the two valves the body comprising connecting members forming the two inlets and the outlet and fixed seats for the two valves, a moving element of the first valve being subjected to the action of a return spring which urges it against its seat and bearing a thermostatic bulb arranged on the side of the first inlet so as to constitute the first motor element and a tube providing a mechanical connection with the second valve on the opposing side, the moving element of the second valve being borne by said tube beyond its seat, a spring being interposed between said moving element and a collar integral with the said tube, the second motor element being constituted by a thermostatic bulb borne by the body of the three-way valve, each of the two motor elements comprising a piston respectively, a bush being interposed between the two pistons, each piston resting against the base of a housing made in said bush.

Claim 9

Apparatus according to claim 6, wherein the thermostatic bulbs, the pistons, the tube and the two valves are substantaially coaxial and are arranged along the axis of the body.

Claim 10

Apparatus according to claim 6, wherein each thermostatic bulb is directly sensitive to the temperature.

Claim 11

Apparatus according to claim 8, wherein each thermostatic bulb is an expandable wax bulb.

Claim 12

Apparatus according to claim 9, wherein the motor elements have characteristic temperatures having a precision of the order of ±1° C.

Claim 13

Apparatus according to claim 10, wherein the control system controls, when MS reaches a threshold θF below the start-up temperature of the first motor element, the driving of the pump at a speed which is controlled such that the temperature deviation ΔθM assumes a value below or equal to the limit value ΔθML, and also the driving of the pump at a speed to regulate the temperature θMS to the reference value θMSR.

Claim 14

Apparatus according to claim 11, wherein the fan is not rotated during regulation of the temperature θMS to the reference value θMSR and the limiting of the deviation ΔθM to the limit value ΔθML by controlling the speed of the pump.

Claim 15

Apparatus according to claim 12, wherein the pump is at maximum speed, if the temperature θMS remains higher than the reference value θMSR, and the control system controls the driving of the fan so that the temperature θMS is regulated to θMSR.

Claim 16

Apparatus according to claim 13, wherein if the temperature θMS falls below the reference value θMSR and the fan is driven, the control system reduces the speed of the fan.

Claim 17

Apparatus according to claim 14, wherein if the temperature θMS remains below the reference value θMSR after the fan is stopped the control system reduces the speed of the pump.

Claim 18

Apparatus according to claim 15, wherein during the heating up of the engine the control system controls, while the temperature θMS is below the threshold θF, the driving of the pump at a low or zero speed in order to assist the rapid rise in the temperature of the fluid in the engine.