Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
255 words
A method of producing a composite type cladding tube for a nuclear fuel element, comprising the steps of: preparing a hollow outer billet of a nuclear fuel cladding material and a hollow inner billet having an outer diameter smaller than the inner diameter of the hollow outer billet; inserting the hollow inner billet into the hollow outer billet; inserting into the hollow inner billet a resilient member longer than the inner billet in length and disposed so that the end portions of said resilient member protrude axially outwardly from both ends of the inner billet; inserting said outer and inner billets and said resilient member into a die; applying pressure to the resilient member in the axial direction of the billets to force the inner billet against the outer billet to form a pressure bonding between an inner surface of the outer billet and an outer surface of the inner billet while preventing the resilient member from leaking that might otherwise be caused by a change in the axial length of the inner billet; joining and hermetically sealing in a vacuum all of the interface portions existing at both ends of the pressure-bonded hollow billet; working the integrally bonded hollow billet into a composite tube of a small diameter and thin thickness; and polishing the inner surface of the composite tube by use of both mechanical polishing and chemical polishing, thereby controlling the thickness of the inner tube portion to a desired level while controlling the whole of the composite tube to a uniform thickness.
Claim 2
Independent Claim
255 words
A method of producing a composite type cladding tube for a nuclear fuel element, comprising the steps of: preparing a hollow outer billet of a nuclear fuel cladding material and a hollow inner billet having an outer diameter smaller than the inner diameter of the hollow outer billet; inserting the hollow inner billet into the hollow outer billet; inserting into the hollow inner billet a resilient member longer than the inner billet in length and disposed so that the end portions of said resilient member protrude axially outwardly from both ends of the inner billet; inserting said outer and inner billets and said resilient member into a die; applying pressure to the resilient member in the axial direction of the billets to force the inner billet against the outer billet to form a pressure bonding between an inner surface of the outer billet and an outer surface of the inner billet while preventing the resilient member from leaking that might otherwise be caused by a change in the axial length of the inner billet; joining and hermetically sealing in a vacuum all of the interface portions existing at both ends of the pressure-bonded hollow billet; working the integrally bonded hollow billet into a composite tube of a small diameter and thin thickness; and polishing the inner surface of the composite tube by use of both mechanical polishing and chemical polishing, thereby controlling the thickness of the inner tube portion to a desired level while controlling the whole of the composite tube to a uniform thickness.
Claim 3
Independent Claim
313 words
A method of producing a composite type cladding tube for a nuclear fuel element, comprising the steps of: preparing a hollow outer billet of a nuclear fuel cladding material and a hollow inner billet by forging, heat treating and machining, said hollow inner billet having an outer diameter smaller than the inner diameter of said hollow outer billet and having a length slightly greater than that of the hollow outer billet; inserting the hollow inner billet into the hollow outer billet; inserting into the hollow inner billet a resilient member longer than the hollow inner billet and disposed so that the end portions of said resilient member protrude axially outward from both ends of the inner billet; inserting said outer and inner billets and said resilient member into a die; applying pressure to the resilient member in the axial direction of the billets to force the inner billet against the outer billet to form a pressure bonding between an inner surface of the outer billet and an outer surface of the inner billet while preventing the resilient member from leaking that might otherwise be caused by a change in the axial length of the inner billet; joining and hermetically sealing in a vacuum all of the interface portions existing at both ends of the pressure-bonded hollow billet; subjecting the hollow billet to heat extrusion after applying a coating acting as a lubricant onto the surface of the billet; cold-working the hot-extruded billet into a composite tube of a small diameter and thin thickness after the removal of the coating, by repeating the cold working and heat treatment of said billet; and polishing the inner surface of the composite tube by use of both mechanical polishing and chemical polishing, thereby controlling the thickness of the inner tube portion to a desired level while controlling the whole of the composite tube to a uniform thickness.
Claim 4
Independent Claim
313 words
A method of producing a composite type cladding tube for a nuclear fuel element, comprising the steps of: preparing a hollow outer billet of a nuclear fuel cladding material and a hollow inner billet by forging, heat treating and machining, said hollow inner billet having an outer diameter smaller than the inner diameter of said hollow outer billet and having a length slightly greater than that of the hollow outer billet; inserting the hollow inner billet into the hollow outer billet; inserting into the hollow inner billet a resilient member longer than the hollow inner billet and disposed so that the end portions of said resilient member protrude axially outward from both ends of the inner billet; inserting said outer and inner billets and said resilient member into a die; applying pressure to the resilient member in the axial direction of the billets to force the inner billet against the outer billet to form a pressure bonding between an inner surface of the outer billet and an outer surface of the inner billet while preventing the resilient member from leaking that might otherwise be caused by a change in the axial length of the inner billet; joining and hermetically sealing in a vacuum all of the interface portions existing at both ends of the pressure-bonded hollow billet; subjecting the hollow billet to heat extrusion after applying a coating acting as a lubricant onto the surface of the billet; cold-working the hot-extruded billet into a composite tube of a small diameter and thin thickness after the removal of the coating, by repeating the cold working and heat treatment of said billet; and polishing the inner surface of the composite tube by use of both mechanical polishing and chemical polishing, thereby controlling the thickness of the inner tube portion to a desired level while controlling the whole of the composite tube to a uniform thickness.
Claim 5
Independent Claim
18 words
A method as claimed in claims 1 or 2, wherein said hollow inner billet is formed of zirconium.
Claim 6
Independent Claim
26 words
A method as claimed in claims 1 or 2, wherein said hollow outer billet is formed of an alloy of zirconium, tin, iron, chromium and nickel.
Claim 7
Dependent Claim
33 words
A method as claimed in claim 4, wherein an ingot of said alloy is heated to a β phase, forged, subjected to heat solution treatment and machining, to produce the first hollow billet.
Claim 8
Independent Claim
18 words
A method as claimed in claims 1 or 2, wherein said resilient member is formed of silicone rubber.
Claim 9
Independent Claim
34 words
A method as claimed in claims 1 or 2, wherein the joining and hermetically sealing of the interface portion existing at both ends of the pressure-bonded hollow billet is effected by electron beam welding.
Claim 10
Independent Claim
63 words
A method as claimed in claims 1 or 2, wherein the ratio of the thickness of the hollow inner billet to the thickness of the hollow outer billet is greater by 5-10% than the corresponding ratio of the thickness of the inner member to the thickness of the outer member of a composite type cladding tube produced as a final cladding tube product.
Claim 11
Independent Claim
25 words
A method as claimed in claims 1 or 2, wherein the pressure applied to the resilient member is over about 2600 kg weight/cm 2 .
Claim 12
Independent Claim
29 words
A method as claimed in claims 1 or 2, wherein the inner surface of the composite tube is first subjected to mechanical polishing and then subjected to chemical polishing.
Claim 13
Independent Claim
37 words
A method as claimed in claims 1 or 2, wherein the polishing of the inner surface of the composite tube includes smoothing the inner surface of an inner liner and controlling the thickness of the inner liner.
Claim 14
Dependent Claim
36 words
A method as claimed in claim 1, wherein the step of preventing the resilient member from leaking comprises holding the ends of said inner billet in axial compression while applying said pressure to said resilient member.
Claim 15
Dependent Claim
36 words
A method as claimed in claim 2, wherein the step of preventing the resilient member from leaking comprises holding the ends of said inner billet in axial compression while applying said pressure to said resilient member.
Claim 16
Dependent Claim
52 words
A method as claimed in claim 1, comprising the steps of: pressing the ends of said inner billet between a moveable member and said die while applying said pressure to said resilient member to compensate for changes in the axial length of said inner billet while applying pressure to said resilient member.
Claim 17
Dependent Claim
52 words
A method as claimed in claim 2, comprising the steps of: pressing the ends of said inner billet between a moveable member and said die while applying said pressure to said resilient member to compensate for changes in the axial length of said inner billet while applying pressure to said resilient member.