Abstract A visor includes a snap-in frame which extends inside a visor mirror receiving recess and engages its sidewalls compressing upholstery fabric against the walls and securely holding it in place. In one embodiment, the visor core is of clamshell construction in which the upholstery material is wrapped around the free edges and held in place around the peripheral boundary of the visor by the clamping action of the visor core. A method of manufacturing a visor of such construction includes the steps of surrounding a visor core having two halves with upholstery material and temporarily affixing the edges of the upholstery material around the free edges of the core, joining the core halves together to clamp the upholstery material in place around the periphery of the visor so formed while bonding the visor core halves permanently together to provide a compressive clamping force to the upholstery material. The method of the preferred embodiment of the invention pertaining to the visor recess includes the steps of cutting an opening through the visor upholstery material having a dimension slightly smaller than the dimensions of the visor recess and inserting the spring frame into the recess to compressibly hold the edges of the upholstery material in place.
An edge construction for the periphery of a visor comprising: a visor body of a molded resilient polymeric material including two substantially hollow core halves wherein each of said core halves include a surface which mates with a corresponding surface on the other core half; and upholstery material surrounding said core halves of said visor body and including edge portions wrapped around the peripheral edge of said core halves, said edge portions adhered to said peripheral edge of said core halves by an adhesive, and wherein said core halves are fused together to additionally secure said edge portions by compressing said upholstery material around said periphery between the facing peripheral edges of said core halves to hold said material in place.
Claim 2
Dependent Claim
121 words
An edge construction for the periphery of a visor comprising: a visor body of a molded resilient polymeric material including two substantially hollow core halves wherein each of said core halves include a surface which mates with a corresponding surface on the other core half; and upholstery material surrounding said core halves of said visor body and including edge portions wrapped around the peripheral edge of said core halves, said edge portions adhered to said peripheral edge of said core halves by an adhesive, and wherein said core halves are fused together to additionally secure said edge portions by compressing said upholstery material around said periphery between the facing peripheral edges of said core halves to hold said material in place.
Claim 3
Dependent Claim
25 words
The apparatus as defined in claim 1 wherein said core halves are fused by heating said surfaces above the melting temperature of the polymeric material.
Claim 4
Dependent Claim
30 words
The apparatus as defined in claim 2 wherein said edge portions of said upholstery material are bonded to facing peripheral edges of said core halves by a hot melt glue.
Claim 5
Independent Claim
129 words
A method of manufacturing a visor for a vehicle comprising: forming a visor body of a fusible polymeric material in two core halves which are shaped to be joined in facing relationship; placing an upholstery material over each core half with edges wrapped around the peripheral edge of each core half; gluing said edges of said upholstery material to said peripheral edges of said core halves; heating at least some facing portions of the core halves above the melting point of said polymeric material; pressing the core halves together while in a melted condition; and holding the core halves together a time period sufficient to allow said polymeric material to cool and fuse the core halves together and hold the upholstery material between facing edge of the core halves.
Claim 6
Independent Claim
129 words
A method of manufacturing a visor for a vehicle comprising: forming a visor body of a fusible polymeric material in two core halves which are shaped to be joined in facing relationship; placing an upholstery material over each core half with edges wrapped around the peripheral edge of each core half; gluing said edges of said upholstery material to said peripheral edges of said core halves; heating at least some facing portions of the core halves above the melting point of said polymeric material; pressing the core halves together while in a melted condition; and holding the core halves together a time period sufficient to allow said polymeric material to cool and fuse the core halves together and hold the upholstery material between facing edge of the core halves.
Claim 7
Dependent Claim
29 words
The method as defined in claim 4 wherein said forming step comprises integrally fusing the core halves with a common edge therebetween defining a hinge for said core halves.