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US4568730A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization catalyst

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1984-08-13
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Granted: 1986-02-04
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Expires: 2004-08-13
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Abstract

Abstract An olefin polymerization catalyst component produced by impregnating polyethylene with a pulverized solid olefin polymerization catalyst containing a Group 4b or 5b transition metal, for example a pulverized magnesium chloride containing titanium is impregnated in low molecular weight polyethylene by copulvering, then subjecting the impregnated polymer particles to shear in an inert medium at about the softening point of the polyethylene, which when used as a cocatalyst with an organoaluminum compound produces polymers of improved morphology having a more regular shape and higher bulk density than pulverized catalyst alone.

Inventors

  • 👤 Victoria Graves

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:49
CPC Classifications
C; C08; C08F; C08F10/00; Y; Y10; Y10S; Y10S526/00; Y10S526/904; Y10S526/906

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 90 words
An olefin polymerization catalyst component prepared under anhydrous conditions by (a) impregnating a particulate solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals into solid low molecular weight polyethylene particles to form catalyst impregnated polyethylene particles said polyethylene having a softening point in the range of 90°-150° C.; (b) heating said catalyst impregnated polyethylene particles at about the softening point of said polyethylene under conditions of shear in a liquid in which said polyethylene is not soluble; and (c) recovering spheroidized catalyst impregnated polyethylene particles.
Claim 2
Dependent Claim 90 words
An olefin polymerization catalyst component prepared under anhydrous conditions by (a) impregnating a particulate solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals into solid low molecular weight polyethylene particles to form catalyst impregnated polyethylene particles said polyethylene having a softening point in the range of 90°-150° C.; (b) heating said catalyst impregnated polyethylene particles at about the softening point of said polyethylene under conditions of shear in a liquid in which said polyethylene is not soluble; and (c) recovering spheroidized catalyst impregnated polyethylene particles.
Claim 3
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 1 wherein the particulate solid comprises a magnesium compound support.
Claim 4
Dependent Claim 85 words
The olefin polymerization catalyst component according to claim 2 wherein said magnesium compound has the formula MgX 1 X 2 wherein X 1 is halogen and X 2 represents a member selected from halogen atoms, and the groups OR' in which R' is a group selected from the group consisting of alkyl groups containing 1 to 10 carbon atoms, cycloalkyl groups containing 6 to 12 carbon atoms and a phenyl group or phenyl group substituted by an alkyl group containing 1 to 4 carbon atoms.
Claim 5
Dependent Claim 17 words
The olefin polymerization catalyst component according to claim 3 wherein said magnesium compound is MgCl 2 .
Claim 6
Dependent Claim 25 words
The olefin polymerization catalyst component according to claim 2 wherein said magnesium compound is copulverized with yttrium halide, scandium halide, organic ester or combinations thereof.
Claim 7
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 5 wherein said magnesium compound is copulverized with yttrium halide.
Claim 8
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 5 wherein said magnesium compound is copulverized with scandium halide.
Claim 9
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 5 wherein said magnesium compound is copulverized with organic ester.
Claim 10
Dependent Claim 16 words
The olefin polymerization catalyst component according to claim 6 wherein said yttrium halide is yttrium chloride.
Claim 11
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 9 wherein said magnesium compound is copulverized with ethyl benzoate.
Claim 12
Dependent Claim 29 words
The olefin polymerization catalyst component according to claim 1 wherein said transition metal compounds comprise a titanium compound, a vanadium compound, or a titanium compound and a vanadium compound.
Claim 13
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 11 wherein said transition metal compounds comprise a titanium compound.
Claim 14
Dependent Claim 27 words
The olefin polymerization catalyst component according to claim 12 wherein said titanium compound is selected from halides, alkoxyhalides, alkoxides, siloxyhalides, siloxides, aromatic ring complexes or chelate compounds.
Claim 15
Dependent Claim 18 words
The olefin polymerization catalyst component according to claim 10 wherein the transition metal compounds comprise TiCl 4 .
Claim 16
Dependent Claim 38 words
The olefin polymerization catalyst component according to claim 1 wherein the particulate solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals is impregnated into said polyethylene by copulverizing said solid and said polyethylene.
Claim 17
Dependent Claim 30 words
The olefin polymerization catalyst component according to claim 1 wherein said particulate solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals is a pulverized material.
Claim 18
Dependent Claim 28 words
The olefin polymerization catalyst component according to claim 1 wherein said low molecular weight polyethylene has a number average molecular weight in the range of 900 to 2000.
Claim 19
Dependent Claim 108 words
A process for polymerizing at least one alpha olefin under conditions characteristic of Ziegler polymerization wherein the polymerization conducted in the presence of a catalyst comprising: I. An olefin polymerization catalyst component prepared under anhydrous conditions by (a) impregnating a pulverized solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals into solid polyethylene particles to form catalyst impregnated polyethylene particles; (b) heating said catalyst impregnated polyethylene particles at about the softening point of said polyethylene and under conditions of shear in a liquid in which said polyethylene is not soluble; and (c) recovering spheroidized catalyst impregnated polyethylene particles and II. an organoaluminum compound.
Claim 20
Dependent Claim 108 words
A process for polymerizing at least one alpha olefin under conditions characteristic of Ziegler polymerization wherein the polymerization conducted in the presence of a catalyst comprising: I. An olefin polymerization catalyst component prepared under anhydrous conditions by (a) impregnating a pulverized solid olefin polymerization catalyst containing one or more Group 4b or 5b transition metals into solid polyethylene particles to form catalyst impregnated polyethylene particles; (b) heating said catalyst impregnated polyethylene particles at about the softening point of said polyethylene and under conditions of shear in a liquid in which said polyethylene is not soluble; and (c) recovering spheroidized catalyst impregnated polyethylene particles and II. an organoaluminum compound.

References Cited (Backward Citations)

US3817970A Cited
US3849334A Cited
US4107415A Cited
US4384982A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

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