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US4567710A Expired / Lapsed US ⏱️ 0.0 years remaining

Multiple glazed panel

Assignee: Individual
•
Filing: 1985-02-19
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Granted: 1986-02-04
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Expires: 2005-02-19
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Abstract

Abstract A double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked I-beam grid core. The grid core employs an I-beam spacer attachment which comprises a plurality of I-beams each having a pair of identical flanges joined by an interconnecting web with each of the flanges being formed with a dovetail keyway, a plastic connector seated upon each I-beam flange and having a dovetail tongue engaging a mating dovetail keyway, and an adhesive layer bonding each face sheet to opposing connectors separated by the I-beams. An alternative embodiment for the plastic connector has a generally U-shaped cross section that snaps on the flange of the channel. A method for fabricating a plastic connector by using the I-beam flange as a mold is also disclosed.

Inventors

  • 👤 Michael R. Reed

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 10:09
CPC Classifications
E; E06; E06B; E06B3/00; E06B3/66; E06B3/6604; E04; E04C; E04C2/00; E04C2/54

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 120 words
In a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked metal grid core, a grid core having an improved face sheet spacer attachment comprising a plurality of mechanically interlocked beams each having a pair of flanges joined by an inrerconnecting web with each of the flanges being formed with a connector locking keyway, a plastic connector seated upon each beam flange and having a locking tongue engaging a mating keyway and with each connector being fabricated of a plastic having substantially the same temperature coefficient of expansion as the plastic face sheets, and a plurality of adhesive layers bonding each face sheet to opposing connectors separated by the beams.
Claim 2
Dependent Claim 120 words
In a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked metal grid core, a grid core having an improved face sheet spacer attachment comprising a plurality of mechanically interlocked beams each having a pair of flanges joined by an inrerconnecting web with each of the flanges being formed with a connector locking keyway, a plastic connector seated upon each beam flange and having a locking tongue engaging a mating keyway and with each connector being fabricated of a plastic having substantially the same temperature coefficient of expansion as the plastic face sheets, and a plurality of adhesive layers bonding each face sheet to opposing connectors separated by the beams.
Claim 3
Dependent Claim 21 words
The combination of claim 1 in which the face sheets and the connectors have essentially the same temperature coefficient of expansion.
Claim 4
Dependent Claim 19 words
The combination of claim 2 in which the face sheets and the connectors have essentially the same plastic formulation.
Claim 5
Dependent Claim 19 words
The combination of claim 1 in which the connector locking keyway and connector locking tongue have mating dovetail cross-sections.
Claim 6
Dependent Claim 13 words
The combination of claim 1 in which the plurality of beams are I-beams.
Claim 7
Dependent Claim 25 words
The combination of claim 5 in which the plastic face sheets are fabricated of translucent fiberglass reinforced polyester resin and the beams are aluminum I-beams.
Claim 8
Dependent Claim 105 words
In a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked metal grid core, a grid core having an improved face sheet spacer attachment comprising a plurality of beams each having a pair of flanges joined by an interconnecting web, a plastic connector seated upon each flange and having a cross-section which locks to each flange and with each connector being fabricated of a plastic having substantially the same temperature coefficient of expansion as the plastic face sheets, and a plurality of adhesive layers bonding each face sheet to opposing connectors separated by the beams.
Claim 9
Dependent Claim 105 words
In a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked metal grid core, a grid core having an improved face sheet spacer attachment comprising a plurality of beams each having a pair of flanges joined by an interconnecting web, a plastic connector seated upon each flange and having a cross-section which locks to each flange and with each connector being fabricated of a plastic having substantially the same temperature coefficient of expansion as the plastic face sheets, and a plurality of adhesive layers bonding each face sheet to opposing connectors separated by the beams.
Claim 10
Dependent Claim 42 words
The combination of claim 7 in which each plastic connector has a generally U-shaped cross-section in which each of the spaced legs defining the sides of the generally U-shaped connector is formed with a locking lip which engages a mating beam flange.
Claim 11
Dependent Claim 13 words
The combination of claim 8 in which the plurality of beams are I-beams.
Claim 12
Independent Claim 120 words
A method of fabricating a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked I-beam grid core, with the grid core employing I-beam spacer attachments each formed from a plurality of I-beams having a pair of identical flanges joined by an interconnecting web with each of the flanges having a dovetail keyway and a pair of spaced sidewalls defining a plastic cavity mold comprising the steps of pouring a liquid plastic into the plastic cavity mold to form a plastic connector locked to each flange, removing the sidewalls from the flange, and bonding the pair of face sheets in a spaced relationship to the connectors formed in each I-beam flange.
Claim 13
Independent Claim 120 words
A method of fabricating a double-glazed, light-transmitting panel having a pair of plastic face sheets permanently bonded to and spaced by a mechanically interlocked I-beam grid core, with the grid core employing I-beam spacer attachments each formed from a plurality of I-beams having a pair of identical flanges joined by an interconnecting web with each of the flanges having a dovetail keyway and a pair of spaced sidewalls defining a plastic cavity mold comprising the steps of pouring a liquid plastic into the plastic cavity mold to form a plastic connector locked to each flange, removing the sidewalls from the flange, and bonding the pair of face sheets in a spaced relationship to the connectors formed in each I-beam flange.

References Cited (Backward Citations)

US3276177A Cited
US3308593A Cited
DE2400320A1 Cited
US4145858A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

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