Abstract The overcharge prevention device is installed in a solvent processing plant in a vacuum evaporator of a heat exchanger. It assures that the level of the cleaning solution in the vacuum evaporator cannot randomly rise when a feed valve malfunctions. A float body of an overcharge valve extending into the vacuum evaporator exerts a pressure through a double-arm lever and a valve plunger upon a ball valve and a valve seat in normal operation and holds the overcharge valve in a closed position. As the level of the cleaning solution undesirably rises, the buoyant action of the cleaning solution acts on the float body, causing the pressure on the valve seat to diminish, and the overcharge valve opens. This permits air to enter into the vacuum evaporator through the overcharge valve. The generated vacuum collapses and the suction force employed to ingest the cleaning solution disappears. Cleaning solution is only delivered to the vacuum evaporator again when the level thereof in the vacuum evaporator has been lowered by draining residue and the malfunction of the feed valve has been eliminated, as by cleaning thereof.
In an overflow prevention arrangement for monitoring the level of a fluid surface in a vacuum evaporator of a solvent processing plant having a vacuum pump, a condenser combined with said vacuum evaporator, a feed valve, a condensate trap containing a ball valve, a condensate drain and a drain valve, the improvement which comprises: an overcharge valve arranged in the vacuum evaporator; said overcharge valve including: a double-arm lever having a first end and a second end; a float body arranged upon said first end of said double-arm lever and being acted upon by gravity to generate a weight force; a valve plunger hinged to said second end of said double-arm lever; a free-floating valve; a valve seat cooperating with said free-floating valve; the overcharge valve being held in a closed position sealing a vacuum by said weight force transmitted from said float body by said valve plunger through said free-floating valve to said valve seat; said fluid surface exerting a buoyant action upon said float body; and the overcharge valve being placed in an open position breaking said vacuum by said buoyant action upon said float body.
Claim 2
Dependent Claim
188 words
In an overflow prevention arrangement for monitoring the level of a fluid surface in a vacuum evaporator of a solvent processing plant having a vacuum pump, a condenser combined with said vacuum evaporator, a feed valve, a condensate trap containing a ball valve, a condensate drain and a drain valve, the improvement which comprises: an overcharge valve arranged in the vacuum evaporator; said overcharge valve including: a double-arm lever having a first end and a second end; a float body arranged upon said first end of said double-arm lever and being acted upon by gravity to generate a weight force; a valve plunger hinged to said second end of said double-arm lever; a free-floating valve; a valve seat cooperating with said free-floating valve; the overcharge valve being held in a closed position sealing a vacuum by said weight force transmitted from said float body by said valve plunger through said free-floating valve to said valve seat; said fluid surface exerting a buoyant action upon said float body; and the overcharge valve being placed in an open position breaking said vacuum by said buoyant action upon said float body.
Claim 3
Dependent Claim
58 words
The improvement as defined in claim 1, further including: a system of conduits including a conduit extending between said vacuum evaporator and said vacuum pump; said conduit having a connection with the vacuum evaporator; and said overcharge valve being arranged in the vacuum evaporator between said feed valve and said connection of the conduit with the vacuum evaporator.
Claim 4
Dependent Claim
14 words
The improvement as defined in claim 1, wherein: said float body is substantially spherical.
Claim 5
Dependent Claim
15 words
The improvement as defined in claim 1, wherein: said free-floating valve comprises a ball valve.