Tunable-inductance magnetically-soft ferrite core structures

Claim 1

Adjustable air gap ferrite pot core assembly comprising, in combination a pair of magnetically-soft ferrite pot core elements, each such core element including an elongated center post symmetrical about a centrally located longitudinal axis, a web extending in transverse relation to such axis contiguous to one longitudinal end of the center post, and a skirt extending from the web generally parallel to and in spaced relation from the center post defining a space for coil windings between the center post and the skirt, each core element skirt terminating in a mating surface for contacting the corresponding mating surface on the remaining core element skirt when in assembled relationship, the center post of each core element terminating in a distal end surface with such distal end surfaces of the pair of core elements being spaced axially from one another to define a predetermined air gap when the mating surfaces of the skirts of such pair of core elements are in contacting relationship, each core element center post presenting an internal wall surface defining a central opening, such central openings being in axial alignment when the pair of core elements are assembled for receiving an elongated air-gap adjustor for axially-directed movement within such central openings, unitary die means consisting of discontinuous helically-oriented threads for providing longitudinal movement along such core element central opening of an elongated air gap adjustor upon rotation within such unitary die means, such unitary die means being located along at least a portion of the internal wall surface of the central opening of at least one of such core elements, and an elongated air gap adjustor comprising in combination, an elongated unitary magnetically-soft ferrite shaft which is substantially symmetrical about its central longitudinal axis, and a nonmagnetic material integral with such unitary ferrite shaft establishing a nonmagnetic working surface circumscribing external periphery sidewall of such elongated unitary ferrite shaft intermediate its longitudinal ends, such nonmagnetic working surface presenting a substantially cylindrical configuration, such working surface nonmagnetic material being free of helical threads prior to being used within the central opening of an assembled ferrite pot core, such nonmagnetic material presenting in combination with such ferrite shaft a predetermined maximum transverse cross-sectional dimension for such working surface measured in a plane perpendicular to such central longitudinal axis, such predetermined transverse cross-sectional dimension enabling such adjustor to be cooperatively received within such unitary die means to provide for axial positioning of such adjustor upon rotation within such central opening.