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US4557794A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming a void-free monocrystalline epitaxial layer on a mask

Assignee: RCA Corp
•
Filing: 1984-05-07
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Granted: 1985-12-10
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Expires: 2004-05-07
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Abstract

Abstract A method for forming a layer of monocrystalline diamond cubic material on a mask comprises initially providing a substrate having a monocrystalline surface which is parallel to a {100}-type crystallographic plane. A mask is then formed on the substrate, the mask including at least two apertures and each aperture including an edge which is oriented between 8° and 14° from a particular <001> direction on the surface. The aperture edges are mutually parallel and in mutual opposition and the mask apertures each expose a monocrystalline surface portion of the substrate. The diamond cubic material is then epitaxially grown through the apertures and over the mask so as to form a monocrystalline layer of substantially uniform quality overlying the mask between the edges of the apertures.

Inventors

  • 👤 Joseph T. McGinn
  • 👤 Lubomir L. Jastrzebski
  • 👤 John F. Corboy, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 16:05
CPC Classifications
C; C30; C30B; C30B25/00; C30B25/02; C30B25/18; H; H10; H10P; H10P14/00; H10P14/20; H10P14/27; H10P14/271; H10P14/272; H10P14/276; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 118 words
A method for forming a layer of monocrystalline diamond cubic material on a mask, comprising: providing a substrate having a monocrystalline surface parallel to a {100}-type crystallographic plane; forming a mask on the substrate, the mask including at least two apertures, each aperture including an edge which is oriented between 8° and 14° from a particular <001> direction on the surface, the edges being mutually parallel and in mutual opposition and the apertures each exposing a monocrystalline surface portion of the substrate; and epitaxially growing diamond cubic material through the apertures and laterally, perpendicular to said aperture edges, so as to form a monocrystalline layer of substantially uniform quality overlying the mask between the edges of the apertures.
Claim 2
Independent Claim 118 words
A method for forming a layer of monocrystalline diamond cubic material on a mask, comprising: providing a substrate having a monocrystalline surface parallel to a {100}-type crystallographic plane; forming a mask on the substrate, the mask including at least two apertures, each aperture including an edge which is oriented between 8° and 14° from a particular <001> direction on the surface, the edges being mutually parallel and in mutual opposition and the apertures each exposing a monocrystalline surface portion of the substrate; and epitaxially growing diamond cubic material through the apertures and laterally, perpendicular to said aperture edges, so as to form a monocrystalline layer of substantially uniform quality overlying the mask between the edges of the apertures.
Claim 3
Dependent Claim 14 words
A method in accordance with claim 1 wherein said diamond cubic material comprises silicon.
Claim 4
Dependent Claim 13 words
A method in accordance with claim 1 wherein said mask comprises silicon dioxide.
Claim 5
Dependent Claim 21 words
A method in accordance with claim 1 wherein the aperture edges are oriented at substantially 12° from said particular <001> direction.

References Cited (Backward Citations)

US3951694A Cited
US4522662A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-12-09 1989-06-10 1989-12-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-12-09 1993-06-10 1993-12-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-12-09 1997-06-10 1997-12-10 $7700.00 Window Closed / Lapsed

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