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US4556648A Expired / Lapsed US ⏱️ 0.0 years remaining

Solid catalyst component for olefin polymerization

Assignee: Sumitomo Chemical Co Ltd
•
Filing: 1984-08-10
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Granted: 1985-12-03
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Expires: 2004-08-10
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Abstract

Abstract A solid catalyst component for olefin polymerization which is produced by reacting (A) a silicon compound with (B) a compound of transition metal of Groups IVa, Va and VIa of the periodic table to obtain a reaction mixture (I), reacting the reaction mixture (I) with (C) an organomagnesium compound selected from organomagnesium compounds or hydrocarbon-soluble complexes between an organomagnesium compound and an organometal compound capable of allowing said organomagnesium compound to be soluble in hydrocarbons to obtain an intermediate product (II), and contacting the intermediate product (II) with (D) an organoaluminum halide compound represented by the general formula Rc1AlX3-c (wherein R1 is an organic group containing 1 to 20 carbon atoms, X is a halogen and c is a number defined by 0<c<3) and (E) an oxidative compound.

Inventors

  • 👤 Kiyoshi Kawai
  • 👤 Toshiyuki Kokubo
  • 👤 Yoshihiro Miyoshi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 08:30
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 371 words
A solid catalyst component for olefin polymerization which is produced by reacting (A) a silicon compound selected from the group consisting of (1) halogen-containing silicon compounds, (2) silicon compounds having a monomer unit --SiR 2 R 3 O-- (wherein R 2 and R 3 may be same or different, R 2 is an alkyl group, an aryl group, a cycloalkyl group, an alkoxy group, or an aryloxy group and R 3 is an alkyl group, an aryl group, a cycloalkyl group, or a hydrogen atom and a polymerization degree of 2 to 10,000, (3) silanols represented by the general formula R l 4 Si(OH) 4-l (wherein R 4 is an alkyl group, an aryl group, a cycloalkyl group or a hydrogen atom and l is 1, 2 or 3) or condensation products of said silanols, (4) silicon compounds represented by the general formula R m 5 Si(OR) 6 ) 4-m (wherein R 5 is an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group or a hydrogen atom, R 6 is an alkyl group, an aryl group or a fatty acid moiety and m is 1, 2 or 3), and (5) silicon compounds or polymers represented by the general formula [SiO a (OR 7 ) b ]n (wherein R 7 is an alkyl group, a cycloalkyl group, an aryalkyl group, an aryl group or a fatty acid moiety, a is a number defined by 0≦a≦1, b is a number defined by 2≦b≦4, number of and n is a 1 to 10,000) with (B) a compound of a transition metal of Groups IVa, Va and VIa of the periodic table to obtain a reaction mixture (I), reacting the reaction mixture (I) with (C) an organomagnesium compound selected from organomagnesium compounds or hydrocarbon-soluble complexes between an organomagnesium compound and an organometal compound capable of allowing said organomagnesium compound to be soluble in hydrocarbons to obtain an intermediate product (II), and contacting the intermediate product (II) with (D) an organoaluminum halide compound represented by the general formula R c 1 AlX 3-c (wherein R 1 is an organic group containing 1 to 20 carbon atoms, X is a halogen and c is a number defined by 0<c<3) and (E) an oxidative compound.
Claim 2
Dependent Claim 371 words
A solid catalyst component for olefin polymerization which is produced by reacting (A) a silicon compound selected from the group consisting of (1) halogen-containing silicon compounds, (2) silicon compounds having a monomer unit --SiR 2 R 3 O-- (wherein R 2 and R 3 may be same or different, R 2 is an alkyl group, an aryl group, a cycloalkyl group, an alkoxy group, or an aryloxy group and R 3 is an alkyl group, an aryl group, a cycloalkyl group, or a hydrogen atom and a polymerization degree of 2 to 10,000, (3) silanols represented by the general formula R l 4 Si(OH) 4-l (wherein R 4 is an alkyl group, an aryl group, a cycloalkyl group or a hydrogen atom and l is 1, 2 or 3) or condensation products of said silanols, (4) silicon compounds represented by the general formula R m 5 Si(OR) 6 ) 4-m (wherein R 5 is an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group or a hydrogen atom, R 6 is an alkyl group, an aryl group or a fatty acid moiety and m is 1, 2 or 3), and (5) silicon compounds or polymers represented by the general formula [SiO a (OR 7 ) b ]n (wherein R 7 is an alkyl group, a cycloalkyl group, an aryalkyl group, an aryl group or a fatty acid moiety, a is a number defined by 0≦a≦1, b is a number defined by 2≦b≦4, number of and n is a 1 to 10,000) with (B) a compound of a transition metal of Groups IVa, Va and VIa of the periodic table to obtain a reaction mixture (I), reacting the reaction mixture (I) with (C) an organomagnesium compound selected from organomagnesium compounds or hydrocarbon-soluble complexes between an organomagnesium compound and an organometal compound capable of allowing said organomagnesium compound to be soluble in hydrocarbons to obtain an intermediate product (II), and contacting the intermediate product (II) with (D) an organoaluminum halide compound represented by the general formula R c 1 AlX 3-c (wherein R 1 is an organic group containing 1 to 20 carbon atoms, X is a halogen and c is a number defined by 0<c<3) and (E) an oxidative compound.
Claim 3
Dependent Claim 23 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the silicon compound [component (A)] is a tetraalkoxysilane or a tetraaryloxysilane.
Claim 4
Dependent Claim 21 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the silicon compound [component (A)] is a silicon tetrachloride.
Claim 5
Dependent Claim 20 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the silicon compound [component (A)] is a polysiloxane.
Claim 6
Dependent Claim 93 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the compound of a transition metal of Groups IVa, Va and VIa of the periodic table [component (B)] is a compound represented by the general formula [M 1 O p (OR 8 ) q X r ] d (wherein R 8 is an organic group containing 1 to 20 carbon atoms, X is a halogen atom, p is a number defined by 0≦p≦1.5, q is a number defined 0≦q≦4, r is a number defined by 0≦r≦4 and d is an integer).
Claim 7
Dependent Claim 24 words
A solid catalyst component for olefin polymerization according to claim 5, wherein M 1 is an element selected from titanium, vanadium, zirconium and hafnium.
Claim 8
Dependent Claim 22 words
A solid catalyst component for olefin polymerization according to claim 5, wherein M 1 is an element selected from titanium and zirconium.
Claim 9
Dependent Claim 27 words
A solid catalyst component for olefin polymerization according to claim 5, wherein a combination of titanium and zirconium is used as the transition metal (M 1 ).
Claim 10
Dependent Claim 24 words
A solid catalyst component for olefin polymerization according to claim 8, wherein the atomic ratio of titanium to zirconium is from 1:50 to 50:1.
Claim 11
Dependent Claim 24 words
A solid catalyst component for olefin polymerization according to claim 8, wherein the atomic ratio of titanium to zirconium is from 1:20 to 20:1.
Claim 12
Dependent Claim 24 words
A solid catalyst component for olefin polymerization according to claim 8, wherein the atomic ratio of titanium to zirconium is from 1:10 to 10:1.
Claim 13
Dependent Claim 78 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the organomagnesium compound [component (C)] is a compound represented by the general formula R 9 MgX (wherein R 9 is a hydrocarbon group of 1 to 20 carbon atoms and X is a halogen) as well as magnesium compounds represented by the general formula R 10 R 11 Mg (wherein R 10 and R 11 each are a hydrocarbon group of 1 to 20 carbon atoms).
Claim 14
Dependent Claim 32 words
A solid catalyst component for olefin polymerization according to claim 12, wherein the component (C) is used in the form of a solution in an ether or a complex with an ether.
Claim 15
Dependent Claim 24 words
A solid catalyst component for olefin polymerization according to claim 13, wherein the ether has 6 or more carbon atoms or a cyclic structure.
Claim 16
Dependent Claim 44 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the organoaluminum halide compound [component (D)] is an alkylaluminum dichloride represented by the general formula R 1 AlCl 2 (wherein R 1 is an alkyl group having 1 to 20 carbon atoms).
Claim 17
Dependent Claim 18 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the component (D) is ethylaluminum dichloride.
Claim 18
Dependent Claim 18 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the component (D) is isobutylaluminum dichloride.
Claim 19
Dependent Claim 52 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the oxidative component [component (E)] is a mixed gas between oxygen or ozone and nitrogen, argon or helium, benzoyl peroxide, lauryl peroxide, cumene peroxide, tert-butyl peroxide, chlorine, bromine, iodine, bromine chloride, or a mixture of at least two of these.
Claim 20
Dependent Claim 22 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the intermediate product (II) is isolated from the reaction mixture.
Claim 21
Dependent Claim 43 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the atomic ratio of the component (A) in terms of silicon atom to the component (B) in terms of transition metal atom is in the range of from 1:50 to 50:1.
Claim 22
Dependent Claim 43 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the atomic ratio of the component (A) in terms of silicon atom to the component (B) in terms of transition metal atom is in the range of from 1:20 to 20:1.
Claim 23
Dependent Claim 43 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the atomic ratio of the component (A) in terms of silicon atom to the component (B) in terms of transition metal atom is in the range of from 1:2 to 2:1.
Claim 24
Dependent Claim 56 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the reaction ratio of the reaction mixture (I) to the component (C) is 1:10 to 10:1 in terms of the atomic ratio of the sum of silicon atom and transition metal atom of the reaction mixture (I) to magnesium atom of the component (C).
Claim 25
Dependent Claim 89 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the intermediate product (II) and the component (D) and the component (E) are contacted in a sequence wherein the intermediate product (II) and the component (E) are contacted to obtain a reaction product (III) and the reaction product (III) is contacted with the component (D), or in a sequence wherein the intermediate product (II) and the component (D) are contacted to obtain a hydrocarbon-insoluble product (IV) and the hydrocarbon-insoluble product (IV) is contacted with the component (E).
Claim 26
Dependent Claim 59 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the reaction ratio of the intermediate product (II) or the reaction product (III) to the component (D) is 0.01 to 0.1 gram equivalent in terms of halogen atom contained in the component (D) relative to 1 g of the intermediate product (II) or the reaction product (III).
Claim 27
Dependent Claim 55 words
A solid catalyst component for olefin polymerization according to claim 1, wherein the reaction ratio of the intermediate product (II) or the hydrocarbon-insoluble product (IV) to the component (E) is 0.1 to 100 moles of the component (E) relative to 1 mole of transition metal of the intermediate product (II) or the hydrocarbon-insoluble product (IV).

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-12-02 1989-06-03 1989-12-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-12-02 1993-06-03 1993-12-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-12-02 1997-06-03 1997-12-03 $7700.00 Window Closed / Lapsed

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