Catalyst for the polymerization of olefins based upon magnesium and transition metal

Claim 1

The method of preparing pre-oxidized solid catalysts which can be used in the polymerization of olefins having the formula CH 2 ═CHR in which R is hydrogen or an alkyl group containing 1 to 8 carbon atoms consisting essentially of reacting magnesium, a monohalogenated hydrocarbon selected from the group consisting of chlorine and bromine derivatives of a saturated hydrocarbon and a transition metal compound having the general formula MX 4-m (OR) m wherein X is chlorine, R is an alkyl group having from 2 to 8 carbon atoms, m is a whole number or fraction thereof from 0 to 4 and M is a transition metal selected from the group consisting of titanium and vanadium at a temperature within the range of -20° to 150° C. for a time sufficient to react the magnesium, monohalogenated hydrocarbon and the compound of the transition metal, and then contacting the solid magnesium and transition metal compound resulting from the previous reaction with an oxidizing compound selected from the group consisting of chlorine, bromine and iodine to completely convert the transition metal to its original valence, in which the magnesium, monohalogenated hydrocarbon and transition metal compound are reacted in amounts such that: (a) the ratio between the number of molecules of the monohalogenated hydrocarbon and the number of magnesium atoms is within the range of 0.5 to 10, and (b) the ratio between the number of molecules of transition metal and the number of magnesium molecules is less than 0.5 whereby the activity of the catalyst after oxidation is not substantially modified and the oxidized catalyst can be stored and used in the presence of air.

Claim 2

The method of preparing pre-oxidized solid catalysts which can be used in the polymerization of olefins having the formula CH 2 ═CHR in which R is hydrogen or an alkyl group containing 1 to 8 carbon atoms consisting essentially of reacting magnesium, a monohalogenated hydrocarbon selected from the group consisting of chlorine and bromine derivatives of a saturated hydrocarbon and a transition metal compound having the general formula MX 4-m (OR) m wherein X is chlorine, R is an alkyl group having from 2 to 8 carbon atoms, m is a whole number or fraction thereof from 0 to 4 and M is a transition metal selected from the group consisting of titanium and vanadium at a temperature within the range of -20° to 150° C. for a time sufficient to react the magnesium, monohalogenated hydrocarbon and the compound of the transition metal, and then contacting the solid magnesium and transition metal compound resulting from the previous reaction with an oxidizing compound selected from the group consisting of chlorine, bromine and iodine to completely convert the transition metal to its original valence, in which the magnesium, monohalogenated hydrocarbon and transition metal compound are reacted in amounts such that: (a) the ratio between the number of molecules of the monohalogenated hydrocarbon and the number of magnesium atoms is within the range of 0.5 to 10, and (b) the ratio between the number of molecules of transition metal and the number of magnesium molecules is less than 0.5 whereby the activity of the catalyst after oxidation is not substantially modified and the oxidized catalyst can be stored and used in the presence of air.