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US4547476A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst component for the polymerization of olefins and catalyst therefor

Assignee: Toho Titanium Co Ltd
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Filing: 1984-05-23
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Granted: 1985-10-15
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Expires: 2004-05-23
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Abstract

Abstract A catalyst for the polymerization of olefins comprising: (A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon and (e) a titanium halide of the general formula: TiX 4 , wherein X represents a halogen atom; (B) a silicon compound represented by the general formula: SiR m (OR') 4-m , wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O≦m≦4; and (C) an organoaluminum compound. Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art.

Inventors

  • 👤 Minoru Terano
  • 👤 Hirokazu Soga
  • 👤 Masuo Inoue
  • 👤 Katsuyoshi Miyoshi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 00:12
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 106 words
A catalyst component (A) for the polymerization of olefins obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon, and (e) a titanium halide of the general formula: TiX 4 , wherein X represents a halogen atom, said catalyst component being used in combination with (B) a silicon compound represented by the general formula: SiR m (OR') 4-m , wherein R is hydrogen, alkyl group, or aryl group, R' is alkyl group or aryl group, and m is represented as 0≦m≦4, and with (C) an organoaluminium compound.
Claim 2
Dependent Claim 106 words
A catalyst component (A) for the polymerization of olefins obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon, and (e) a titanium halide of the general formula: TiX 4 , wherein X represents a halogen atom, said catalyst component being used in combination with (B) a silicon compound represented by the general formula: SiR m (OR') 4-m , wherein R is hydrogen, alkyl group, or aryl group, R' is alkyl group or aryl group, and m is represented as 0≦m≦4, and with (C) an organoaluminium compound.
Claim 3
Dependent Claim 67 words
A catalyst component according to claim 1, wherein said catalyst component is obtained by a process which comprises suspending the ingredients (a) and (b) into the ingredient (d), and adding a resulting suspension to the ingredient (e) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e).
Claim 4
Dependent Claim 69 words
A catalyst component according to claim 1, wherein said catalyst component is obtained by a process which comprises suspending the ingredient (a) into the ingredient (d), and adding a resulting suspension to the ingredient (e) containing the ingredient (b) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e).
Claim 5
Dependent Claim 68 words
A catalyst component according to claim 1, said catalyst component is obtained by a process which comprises suspending the ingredient (b) into the ingredient (d), and adding a resulting suspension to the ingredient (e) containing the ingredient (a) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e).
Claim 6
Dependent Claim 21 words
A catalyst component according to claim 1, wherein said fatty acid salt of magnesium is saturated fatty acid salt of magnesium.
Claim 7
Dependent Claim 27 words
A catalyst component according to claim 5, wherein said saturated fatty acid salt of magnesium is selected from magnesium stearate, magnesium octanoate, magnesium decanoate and magnesium laurate.
Claim 8
Dependent Claim 15 words
A catalyst component according to claim 1, wherein dialkoxymagnesium is selected from diethoxymagnesium and dipropoxymagnesium.
Claim 9
Dependent Claim 27 words
A catalyst component according to claim 1, wherein mono or diester of aromatic dicarboxylic acid is selected from mono or diester of phthalic acid or terephthalic acid.
Claim 10
Dependent Claim 35 words
A catalyst component according to claim 8, wherein mono or diester of phthalic acid or terephthalic acid is selected from dimethylphthalate, dimethylterephthalate, diethylphthalate, diethylterephthalate, dipropylphthalate, dipropylterephthalate, dibutylphthalate, dibutylterephthalate, diisobutylphthalate, diamylphthalate, diisoamylphthalate, ethylbutylphthalate, ethylisobutylphthalate and ethylpropylphthalate.
Claim 11
Dependent Claim 27 words
A catalyst component according to claim 1, wherein said halogenated hydrocarbon is selected from chlorides of aromatic or aliphatic hydrocarbon in the liquid state at room temperature.
Claim 12
Dependent Claim 26 words
A catalyst component according to claim 1, wherein said halogenated hydrocarbon is selected from chlorobenzene, benzylchloride, propylchloride, butylchloride, dichloroethane, trichloroethane, carbon tetrachloride, chloroform and methylene dichloride.
Claim 13
Dependent Claim 14 words
A catalyst component according to claim 1, wherein said titanium halide is titanium tetrachloride.
Claim 14
Dependent Claim 17 words
A catalyst component according to claim 1, wherein said silicon compound is selected from phenyl and alkylalkoxysilane.
Claim 15
Dependent Claim 17 words
A catalyst component according to claim 1, wherein said organoaluminium compound is selected from triethylaluminium and triisobutylaluminium.
Claim 16
Dependent Claim 100 words
A catalyst for the polymerization of olefins comprising: (A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon, and (e) a titanium halide of the general formula: TiX 4 , wherein X represents a halogen atom, (B) a silicon compound represented by the general formula: SiR m (OR') 4-m , wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as 0≦m≦4, and (C) an organoaluminium compound.
Claim 17
Dependent Claim 100 words
A catalyst for the polymerization of olefins comprising: (A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon, and (e) a titanium halide of the general formula: TiX 4 , wherein X represents a halogen atom, (B) a silicon compound represented by the general formula: SiR m (OR') 4-m , wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as 0≦m≦4, and (C) an organoaluminium compound.
Claim 18
Dependent Claim 178 words
A catalyst according to claim 15, wherein said catalyst component (A) is obtained by a process which comprises suspending the ingredients (a) and (b) into the ingredient (d), and adding a resulting suspension to the ingredient (e) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e); a process which comprises suspending the ingredient (a) into the ingredient (d), and adding a resulting suspension to the ingredient (e) containing the ingredient (b) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e); or a process which comprises suspending the ingredient (b) into the ingredient (d), and adding a resulting suspension to the ingredient (e) containing the ingredient (a) for reaction, the ingredient (c) being present in at least one of the stages in the course of the process as well as other ingredients (a), (b), (d) and (e).
Claim 19
Dependent Claim 16 words
A catalyst according to claim 15, wherein said silicon compound is selected from phenyl and alkylalkoxysilane.
Claim 20
Dependent Claim 16 words
A catalyst according to claim 15, wherein said organoaluminium compound is selected from triethylaluminium and triisobutylaluminium.

References Cited (Backward Citations)

US3094568A Cited
JPS5494590A Cited
US4246136A Cited
US4439537A Cited
US4451688A Cited
JPS5991107A Cited
US4460701A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-10-14 1989-04-15 1989-10-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-10-14 1993-04-15 1993-10-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-10-14 1997-04-15 1997-10-15 $7700.00 Window Closed / Lapsed

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