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US4544688A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal-containing phenolic coating compositions

Assignee: Union Carbide Corp
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Filing: 1984-05-29
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Granted: 1985-10-01
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Expires: 2004-05-29
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Abstract

Abstract Divalent metal complexes of novolacs act as modifiers for alkyds, drying oils, epoxy esters, epoxy resins and thermoplastic polyhydroxyethers. Lamellar, non-lamellar and spherical pigments improve corrosion and salt spray resistance of coatings made from these compositions.

Inventors

  • 👤 George A. Salensky
  • 👤 John S. Fry

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:22
CPC Classifications
C; C09; C09D; C09D167/00; C09D167/08; C08; C08G; C08G8/00; C08G8/28; C08K; C08K3/00; C08K3/02; C08K3/08; C09D163/00; C09D163/10; C09D171/00; C09D5/00; C09D5/08

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 142 words
Coating composition expressed on a solvent free basis comprising: (A) an organic binder consisting essentially of: (1) about 4 to about 40 volume percent of a divalent metal complex of a para-substituted novolac phenol-aldehyde condensation product; (2) about 60 to about 96 volume percent product of an organic coating material selected from the group consisting of alkyd resins, drying oils, epoxy resins and thermoplastic polyhydroxyethers; and (B) based on the total coating composition, a pigment selected from the group consisting essentially of (i) aluminum-bronze lamellar pigments at a pigment volume concentration of about 7 to about 15 volume percent, (ii) about 20 to about 40 volume percent of a non-lamellar pigment selected from the group consisting of talc, titanium dioxide, zinc phosphate, calcium carbonate, manganese oxide and iron oxide, and (iii) about 50 to about 65 volume percent of particulate zinc metal.
Claim 2
Dependent Claim 142 words
Coating composition expressed on a solvent free basis comprising: (A) an organic binder consisting essentially of: (1) about 4 to about 40 volume percent of a divalent metal complex of a para-substituted novolac phenol-aldehyde condensation product; (2) about 60 to about 96 volume percent product of an organic coating material selected from the group consisting of alkyd resins, drying oils, epoxy resins and thermoplastic polyhydroxyethers; and (B) based on the total coating composition, a pigment selected from the group consisting essentially of (i) aluminum-bronze lamellar pigments at a pigment volume concentration of about 7 to about 15 volume percent, (ii) about 20 to about 40 volume percent of a non-lamellar pigment selected from the group consisting of talc, titanium dioxide, zinc phosphate, calcium carbonate, manganese oxide and iron oxide, and (iii) about 50 to about 65 volume percent of particulate zinc metal.
Claim 3
Dependent Claim 10 words
Composition of claim 1 wherein the divalent metal is zinc.
Claim 4
Dependent Claim 10 words
Composition of claim 1 wherein the divalent metal is nickel.
Claim 5
Dependent Claim 10 words
Composition of claim 1 wherein the divalent metal is manganese.
Claim 6
Dependent Claim 21 words
Composition of claim 1 containing an aluminum bronze lamellar pigment, at a Pigment Volume Concentration of about 7 to about 15%.
Claim 7
Dependent Claim 14 words
Composition of claim 1 containing non-lamellar pigments at a Pigment Volume Concentration of 20-40%.
Claim 8
Dependent Claim 13 words
Composition of claim 1 wherein the organic coating material is a drying oil.
Claim 9
Dependent Claim 11 words
Composition of claim 7 wherein the drying oil is tung oil.
Claim 10
Dependent Claim 11 words
Composition of claim 7 wherein the drying oil is linseed oil.
Claim 11
Dependent Claim 24 words
Composition of claim 1 wherein the phenol of the novolac phenol-aldehyde condensation product is a 80:20 mixture by weight of t-butyl phenol and 2,2-bis(p-hydroxyphenyl)propane.
Claim 12
Dependent Claim 13 words
Composition of claim 1 wherein the organic coating material is an alkyd resin.
Claim 13
Dependent Claim 14 words
Composition of claim 1 wherein the organic coating material is a thermosetting epoxy resin.
Claim 14
Dependent Claim 13 words
Composition of claim 12 wherein the epoxy resin is derived from bisphenol A.
Claim 15
Dependent Claim 13 words
Composition of claim 1 wherein the organic coating material is a thermoplastic polyhydroxyether.
Claim 16
Dependent Claim 14 words
Composition of claim 14 containing zinc pigment at a Pigment Volume Concentration of 50-65%.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-09-30 1989-04-01 1989-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-09-30 1993-04-01 1993-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-09-30 1997-04-01 1997-10-01 $7700.00 Window Closed / Lapsed

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