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US4541484A Expired / Lapsed US ⏱️ 0.0 years remaining

Combination gravel packing device and method

Assignee: Baker Hughes Oilfield Operations LLC
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Filing: 1984-08-29
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Granted: 1985-09-17
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Expires: 2004-08-29
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Abstract

Abstract An apparatus for gravel packing a screen positioned adjacent the casing perforations of a subterranean well incorporates an annular sealing surface immediately above the gravel pack screen. A flapper valve is mounted for movement about a horizontal pivot axis into engagement with the annular valve seat. The flapper valve and the cooperating valve seat are both provided with spherical segment sealing surfaces so as to prevent leakage through the valve due to any misalignment of the pivot axis of the flapper valve with respect to the annular valve seat. With this apparatus, the withdrawal of the gravel packing apparatus at the completion of the gravel packing operations prevents the entry of undesired fluids and contaminates into the producing formation.

Inventors

  • 👤 John V. Salerni
  • 👤 James R. Zachman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 15:16
CPC Classifications
E; E21; E21B; E21B34/00; E21B34/06; E21B34/12; E21B33/00; E21B33/10; E21B33/12; E21B33/129; E21B33/1294; E21B43/00; E21B43/02; E21B43/04; E21B43/045; E21B2200/00; E21B2200/05

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 195 words
A gravel packing apparatus for the perforated zone of a subterranean well comprising, in combination: a packer; a tubular assembly depending from said packer including a screening means; packer setting means detachably associated with said packer and constructed and arranged to be run into the well by a tubular string, whereby said packer may be positioned and set with said screening means opposite the perforated zone; a gravel packing assembly depending from said packer setting means and including a crossover tool, normally extending through said screening means; means in said tubular assembly defining a generally horizontal, annular spherical segment shaped valve seat located above said screening means; a flapper valve member horizontally pivotal to said tubular assembly and having a periphery defining a spherical segment surface cooperable with said valve seat in sealing relation thereto; said crossover tool normally holding said flapper valve member in a generally vertical position out of contact with said valve seat; and resilient means urging said flapper valve toward engagement with said valve seat, whereby withdrawal of said packer setting means and said gravel packing assembly permits said flapper valve member to move into sealing engagement with said valve seat.
Claim 2
Dependent Claim 195 words
A gravel packing apparatus for the perforated zone of a subterranean well comprising, in combination: a packer; a tubular assembly depending from said packer including a screening means; packer setting means detachably associated with said packer and constructed and arranged to be run into the well by a tubular string, whereby said packer may be positioned and set with said screening means opposite the perforated zone; a gravel packing assembly depending from said packer setting means and including a crossover tool, normally extending through said screening means; means in said tubular assembly defining a generally horizontal, annular spherical segment shaped valve seat located above said screening means; a flapper valve member horizontally pivotal to said tubular assembly and having a periphery defining a spherical segment surface cooperable with said valve seat in sealing relation thereto; said crossover tool normally holding said flapper valve member in a generally vertical position out of contact with said valve seat; and resilient means urging said flapper valve toward engagement with said valve seat, whereby withdrawal of said packer setting means and said gravel packing assembly permits said flapper valve member to move into sealing engagement with said valve seat.
Claim 3
Dependent Claim 17 words
The apparatus of claim 1 wherein one of said spherical segment surfaces mounts an elastomeric sealing element.
Claim 4
Dependent Claim 54 words
The apparatus of claim 1 wherein said flapper valve member comprises a frangible mass, the periphery of said frangible mass being ground to define an annular spherical segment surface sealingly engagable with said valve seat irrespective of minor misalignment of the horizontal pivot axis of said flapper valve member relative to said valve seat.
Claim 5
Dependent Claim 19 words
The apparatus of claim 3 wherein said spherical segment surface on said frangible mass mounts an elastomeric sealing means.
Claim 6
Independent Claim 242 words
The method of gravel packing a perforated zone of a subterranean well, comprising the steps of: 1. communicating with a settable annular packer, a depending tubular assembly including a screen means, an annular spherical segment shaped valve seat concentrically disposed above said screen means and a circular flapper valve member having a spherical segment shaped periphery horizontally pivotally mounted in said tubular assembly and spring biased to move into sealing engagement with the valve seat; 2. communicating a gravel packing apparatus with a packer setting mechanism and detachably securing the packer setting mechanism to the settable packer with a member of said gravel packing apparatus extending through said valve seat and maintaining said flapper valve member in a substantially vertical, inoperative position; 3. running all of the aforesaid apparatus into the well on a tubular string to position said screen means adjacent the perforated zone; 4. setting the packer by the setting mechanism; 5. packing the perforated zone with gravel conveyed as a liquid slurry to the gravel packing apparatus through the tubular string for deposit around said screen means with the liquid component of the slurry being returned to the surface; and 6. withdrawing the packer setting mechanism and the gravel packing apparatus from the well, thereby permitting said flapper valve member to move into sealing engagement with said valve seat to prevent entry of fluids or contaminates into the perforated zone during and after removal of the gravel packing apparatus.
Claim 7
Independent Claim 242 words
The method of gravel packing a perforated zone of a subterranean well, comprising the steps of: 1. communicating with a settable annular packer, a depending tubular assembly including a screen means, an annular spherical segment shaped valve seat concentrically disposed above said screen means and a circular flapper valve member having a spherical segment shaped periphery horizontally pivotally mounted in said tubular assembly and spring biased to move into sealing engagement with the valve seat; 2. communicating a gravel packing apparatus with a packer setting mechanism and detachably securing the packer setting mechanism to the settable packer with a member of said gravel packing apparatus extending through said valve seat and maintaining said flapper valve member in a substantially vertical, inoperative position; 3. running all of the aforesaid apparatus into the well on a tubular string to position said screen means adjacent the perforated zone; 4. setting the packer by the setting mechanism; 5. packing the perforated zone with gravel conveyed as a liquid slurry to the gravel packing apparatus through the tubular string for deposit around said screen means with the liquid component of the slurry being returned to the surface; and 6. withdrawing the packer setting mechanism and the gravel packing apparatus from the well, thereby permitting said flapper valve member to move into sealing engagement with said valve seat to prevent entry of fluids or contaminates into the perforated zone during and after removal of the gravel packing apparatus.
Claim 8
Dependent Claim 199 words
A gravel packing apparatus for the perforated zone of a subterranean well comprising, in combination: a packer; a tubular assembly depending from said packer including a screening means; packer setting means detachably associated with said packer and constructed and arranged to be run into the well by a tubular string, whereby said packer may be positioned and set with said screening means opposite the perforated zone; a gravel packing assembly depending from said packer setting means and including a crossover tool, and a depending wash pipe normally extending through said screening means; means in said tubular assembly defining a generally horizontal, annular spherical segment shaped valve seat located above said screening means; a flapper valve member horizontally pivotal to said tubular assembly and having a periphery defining a spherical segment surface cooperable with said valve seat in sealing relation; said wash pipe normally holding said flapper valve member in a generally vertical position out of contact with said valve seat; and resilient means urging said flapper valve toward engagement with said valve seat, whereby withdrawal of said packer setting means and said gravel packing assembly permits said flapper valve member to move into sealing engagement with said valve seat.
Claim 9
Dependent Claim 199 words
A gravel packing apparatus for the perforated zone of a subterranean well comprising, in combination: a packer; a tubular assembly depending from said packer including a screening means; packer setting means detachably associated with said packer and constructed and arranged to be run into the well by a tubular string, whereby said packer may be positioned and set with said screening means opposite the perforated zone; a gravel packing assembly depending from said packer setting means and including a crossover tool, and a depending wash pipe normally extending through said screening means; means in said tubular assembly defining a generally horizontal, annular spherical segment shaped valve seat located above said screening means; a flapper valve member horizontally pivotal to said tubular assembly and having a periphery defining a spherical segment surface cooperable with said valve seat in sealing relation; said wash pipe normally holding said flapper valve member in a generally vertical position out of contact with said valve seat; and resilient means urging said flapper valve toward engagement with said valve seat, whereby withdrawal of said packer setting means and said gravel packing assembly permits said flapper valve member to move into sealing engagement with said valve seat.
Claim 10
Dependent Claim 17 words
The apparatus of claim 6 wherein one of said spherical segment surfaces mounts an elastomeric sealing element.
Claim 11
Dependent Claim 54 words
The apparatus of claim 6 wherein said flapper valve member comprises a frangible mass, the periphery of said frangible mass being ground to define an annular spherical segment surface sealingly engagable with said valve seat irrespective of minor misalignment of the horizontal pivot axis of said flapper valve member relative to said valve seat.
Claim 12
Dependent Claim 19 words
The apparatus of claim 8 wherein said spherical segment surface on said frangible mass mounts an elastomeric sealing means.
Claim 13
Independent Claim 16 words
The method of gravel packing a perforated zone of a subterranean well, comprising the steps of:
Claim 14
Independent Claim 16 words
The method of gravel packing a perforated zone of a subterranean well, comprising the steps of:
Claim 15
Dependent Claim 180 words
communicating with a settable annular packer, a depending tubular assembly including a screen means, an annular spherical segment shaped valve seat concentrically disposed above said screen means and a circular flapper valve member having a spherical segment shaped periphery horizontally pivotally mounted in said tubular assembly and spring biased to move into sealing engagement with the valve seat; 2. communicating a gravel packing apparatus including a depending wash pipe with a packer setting mechanism and detachably securing the packer setting mechanism to the settable packer with a member of said wash pipe extending through said valve seat and maintaining said flapper valve member in a substantially vertical, inoperative position; 3. running all of the aforesaid apparatus into the well on a tubular string to position said screen means adjacent the perforated zone; 4. setting the packer by the setting mechanism; 5. packing the perforated zone with gravel conveyed as a liquid slurry to the gravel packing apparatus through the tubular string for deposit around said screen means with the liquid component of the slurry being returned to the surface; and
Claim 16
Dependent Claim 180 words
communicating with a settable annular packer, a depending tubular assembly including a screen means, an annular spherical segment shaped valve seat concentrically disposed above said screen means and a circular flapper valve member having a spherical segment shaped periphery horizontally pivotally mounted in said tubular assembly and spring biased to move into sealing engagement with the valve seat; 2. communicating a gravel packing apparatus including a depending wash pipe with a packer setting mechanism and detachably securing the packer setting mechanism to the settable packer with a member of said wash pipe extending through said valve seat and maintaining said flapper valve member in a substantially vertical, inoperative position; 3. running all of the aforesaid apparatus into the well on a tubular string to position said screen means adjacent the perforated zone; 4. setting the packer by the setting mechanism; 5. packing the perforated zone with gravel conveyed as a liquid slurry to the gravel packing apparatus through the tubular string for deposit around said screen means with the liquid component of the slurry being returned to the surface; and
Claim 17
Dependent Claim 47 words
withdrawing the packer setting mechanism and connected wash pipe from the well, thereby permitting said flapper valve member to move into sealing engagement with said valve seat to prevent entry of fluids or contaminates into the perforated zone during and after removal of the gravel packing apparatus.
Claim 18
Dependent Claim 47 words
withdrawing the packer setting mechanism and connected wash pipe from the well, thereby permitting said flapper valve member to move into sealing engagement with said valve seat to prevent entry of fluids or contaminates into the perforated zone during and after removal of the gravel packing apparatus.

References Cited (Backward Citations)

US2751021A Cited
US2998077A Cited
US3032050A Cited
US4044832A Cited
US4103744A Cited
US4331315A Cited
US4420041A Cited
US4423773A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-09-16 1989-03-18 1989-09-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-09-16 1993-03-18 1993-09-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-09-16 1997-03-18 1997-09-17 $7700.00 Window Closed / Lapsed

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