Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
315 words
In a process for the preparation of urea from carbon dioxide and an excess of ammonia at an elevated temperature and pressure in a urea synthesis zone to form an aqueous urea synthesis solution containing urea, ammonium carbamate, and excess ammonia, and thereafter: heating and stripping said urea synthesis solution in a stripping zone at an elevated pressure with a first stripping gas selected from the group consisting of carbon dioxide, ammonia, inert gas, and mixtures thereof, thereby decomposing ammonium carbamate and separately removing a stripping zone off-gas containing ammonia, carbon dioxide, and water vapor from a first urea solution still containing residual ammonium carbamate; at least partially condensing said stripping zone off-gas in a first condensation zone to form a first ammonium carbamate solution; introducing said first urea solution into a decomposition zone at reduced pressure relative to said stripping zone wherein a further portion of ammonium carbamate is decomposed and separately removing a decomposition zone off-gas containing ammonia, carbon dioxide, and water vapor, from a second urea solution; further processing said second urea solution in a further processing zone to form a concentrated urea solution or solid urea product; and condensing said decomposition zone off-gas in a second condensation zone to form a second ammonium carbamate solution; the improvement comprising: introducing a portion of said second ammonium carbamate solution into a desorption zone maintained at a pressure of between about 2 and 40 bar wherein a desorption zone off-gas more concentrated with respect to ammonia and carbon dioxide than said second ammonium carbamate solution is separately removed from a residual liquid phase; condensing said desorption zone off-gas into a further portion of said second ammonium carbamate solution in a third condensation zone maintained at a pressure between about 2 and 40 bar to form a concentrated third aqueous ammonium carbamate solution; and recycling said third ammonium carbamate solution to said urea synthesis zone.
Claim 2
Dependent Claim
315 words
In a process for the preparation of urea from carbon dioxide and an excess of ammonia at an elevated temperature and pressure in a urea synthesis zone to form an aqueous urea synthesis solution containing urea, ammonium carbamate, and excess ammonia, and thereafter: heating and stripping said urea synthesis solution in a stripping zone at an elevated pressure with a first stripping gas selected from the group consisting of carbon dioxide, ammonia, inert gas, and mixtures thereof, thereby decomposing ammonium carbamate and separately removing a stripping zone off-gas containing ammonia, carbon dioxide, and water vapor from a first urea solution still containing residual ammonium carbamate; at least partially condensing said stripping zone off-gas in a first condensation zone to form a first ammonium carbamate solution; introducing said first urea solution into a decomposition zone at reduced pressure relative to said stripping zone wherein a further portion of ammonium carbamate is decomposed and separately removing a decomposition zone off-gas containing ammonia, carbon dioxide, and water vapor, from a second urea solution; further processing said second urea solution in a further processing zone to form a concentrated urea solution or solid urea product; and condensing said decomposition zone off-gas in a second condensation zone to form a second ammonium carbamate solution; the improvement comprising: introducing a portion of said second ammonium carbamate solution into a desorption zone maintained at a pressure of between about 2 and 40 bar wherein a desorption zone off-gas more concentrated with respect to ammonia and carbon dioxide than said second ammonium carbamate solution is separately removed from a residual liquid phase; condensing said desorption zone off-gas into a further portion of said second ammonium carbamate solution in a third condensation zone maintained at a pressure between about 2 and 40 bar to form a concentrated third aqueous ammonium carbamate solution; and recycling said third ammonium carbamate solution to said urea synthesis zone.
Claim 3
Dependent Claim
18 words
The process of claim 1 wherein said first ammonium carbamate solution is recycled to said urea synthesis zone.
Claim 4
Dependent Claim
32 words
The process of claim 2 wherein said third ammonium carbamate solution is introduced into said first condensation zone and recycled to said urea synthesis zone together with said first ammonium carbamate solution.
Claim 5
Dependent Claim
49 words
The process of claim 1 wherein said first urea solution from said stripping zone, before being introduced into said decomposition zone, is expanded, thereby decomposing a portion of said residual ammonium carbamate into ammonia and carbon dioxide, and introducing the gas mixture thus produced into said third condensation zone.
Claim 6
Dependent Claim
26 words
The process of claim 1 wherein said desorption zone and said third condensation zone are maintained at a pressure of between about 10 and 25 bar.
Claim 7
Dependent Claim
27 words
The process of claim 1 wherein said desorption zone off-gas is formed in said desorption zone by distillation of said portion of the second ammonium carbamate solution.
Claim 8
Dependent Claim
31 words
The process of claim 1 wherein the desorption zone off-gas is formed in said desorption zone by stripping said portion of the second ammonium carbamate solution with a second stripping gas.
Claim 9
Dependent Claim
81 words
The process of claim 7 wherein the second urea solution is further processed in said further processing zone by means of evaporation or crystallization thereby resulting in the formation of a vapor phase which is condensed to form process condensate containing ammonia, carbon dioxide and urea, and the urea present in said process condensate is removed by hydrolysis in a hydrolysis zone thereby forming a hydrolysis zone off-gas, and wherein said hydrolysis zone off-gas is used as said second stripping gas.
Claim 10
Dependent Claim
25 words
The process of claim 8 wherein the pressure in said third condensation zone is less than or equal to the pressure in said hydrolysis zone.
Claim 11
Dependent Claim
46 words
The process of claim 1 wherein the water content of said concentrated ammonium carbamate solution recycled from said third condensation zone is controlled by regulation of the proportion of ammonium carbamate solution from said second condensation zone that is supplied directly to said third condensation zone.