Electrothermic non-impact recording material

Claim 2

In an electrothermic non-impact image transfer recording material for use in an electrothermic non-impact recording method in which the electrothermic non-impact image transfer recording material is superimposed on a recording sheet, a recording electrode with multiple recording styli and a return electrode are placed in contact with the recording material, and image-delineating signal voltage is applied across the recording material through the recording electrode and the return electrode, so that an ink is transferred imagewise from the recording material to the recording sheet, the improvement wherein said electrothermic non-impact image transfer recording material comprises at least a base layer and an ink layer, the base layer comprises as the main components a polyamide resin binder and carbon black, said polyamide resin binder is selected from the group consisting of aromatic polyamides and nylons, and said ink layer comprises a coloring component and a resin.

Claim 3

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein said polyamide resin binder is selected from the group consisting of aromatic polyamides having recurring structural units of the general formula (1) and the general formula (2), and having a softening point thereof of 180° C. or more, --NH--Ar.sub.1 --NHCO--Ar.sub.2 --CO-- (1) --CO--Ar.sub.3 --NH-- (2) wherein Ar 1 , Ar 2 and Ar 3 each represent an aromatic group having a valence of 2, each of which can be identical or different.

Claim 4

An electrothermic non-impact image transfer recording material as claimed in claim 2, wherein said aromatic polyamide is selected from the group consisting of poly(m-phenyleneisophthalamide), poly(m-phenyleneterephthalamide), poly(p-phenyleneisophthalamide), poly(p-phenyleneterephthalamide), poly(4,4'-oxydiphenyleneterephthalamide), poly(4,4'-oxydiphenyleneisophthalamide), poly(m-benzamide), and poly(p-benzamide).

Claim 5

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein said polyamide resin binder is a nylon having a softening point of 150° C. or more.

Claim 6

An electrothermic non-impact image transfer recording material as claimed in claim 4, wherein said nylon is selected from the group consisting of nylon 6, nylon 66, nylon 610, nylon 11 and nylon 12.

Claim 7

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein the ratio of the amount of said polyamide resin binder to said carbon black in said base layer is in the range of 70% to 97% by weight of said polyamide resin binder to 3% to 30% by weight of said carbon black.

Claim 8

An electrothermic non-impact image transfer recording material as claimed in claim 1, further comprising an intermediate layer which is interposed between said base layer and said ink layer, said intermediate layer comprising a resin.

Claim 9

An electrothermic non-impact image transfer recording material as claimed in claim 7, wherein said intermediate layer comprises a resin selected from the group consisting of vinyl chloride--vinyl acetate copolymer, vinyl chloride--vinylidene chloride copolymer, vinyl chloride--acrylonitrile copolymer, acrylic acid ester--acrylonitrile copolymer, acrylic acid ester--vinylidene chloride copolymer, acrylic acid ester--styrene copolymer, methacrylic acid ester--acrylonitrile copolymer, methacrylic acid ester--vinylidene chloride copolymer, methacrylic acid ester--styrene copolymer, urethane elastomer, nylon-silicone type resin, nitrocellulose--polyamide resin, polyvinyl fluorine, vinylidene chloride-- acrylonitrile copolymer, butadiene-acrylonitrile copolymer, polyamide resin, polyvinyl butyral, cellulose acetate butylate, cellulose diacetate, cellulose triacetate, cellulose propionate, nitrocellulose, polycarbonate, styrene-butadiene copolymer, polyester resin, chlorovinyl ether--acrylic acid ester copolymer, amino resin, synthetic rubbers, thermoplastic resins and the mixtures of the above-mentioned polymers.

Claim 10

An electrothermic non-impact image transfer recording material as claimed in claim 7, wherein said intermediate layer further comprises a flexibilizing agent.

Claim 11

An electrothermic non-impact image transfer recording material as claimed in claim 9, wherein said flexibilizing agent is selected from the group consisting of phthalic acid ester, phosphoric ester, fatty acid ester, glycols and oils.

Claim 12

An electrothermic non-impact image transfer recording material as claimed in claim 7, wherein said intermediate layer comprises a resin selected from the group consisting of silicone resin, polymethyl methacrylate, polyethylene, polypropylene, fluorine-containing polymers, polyvinyl alcohol, binders containing inorganic oxide or carbonate, rubber chloride and myristic acid chromic chloride.

Claim 13

An electrothermic non-impact image transfer recording material as claimed in claim 7, wherein at least one layer of said base layer, said ink layer and said intermediate layer contains an inorganic or organic electroconductive material for adjusting the electric resistance of the layer.

Claim 14

An electrothermic non-impact image transfer recording material as claimed in claim 7, wherein the thickness of said ink layer is in the range of 1 μm to 10 μm, the thickness of said intermediate layer is in the range of 0.5 μm to 20 μm, and the thickness of said base layer is in the range of 0.5 μm to 20 μm.

Claim 15

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein the resin in said ink layer has a softening or melting point ranging from 50° C. to 200° C.

Claim 16

An electrothermic non-impact image transfer recording material as claimed in claim 14, wherein said resin is selected from the group consisting of a low molecular weight polystyrene, styrene-butyl methacrylate copolymer, a low molecular weight polyamide and the mixtures of the above-mentioned polymers.

Claim 17

An electrothermic non-impact image transfer recording material as claimed in claim 14, wherein said ink layer further comprises a component selected from the group consisting of waxes, oils and rosin.

Claim 18

An electrothermic non-impact image transfer recording material as claimed in claim 14, wherein said coloring component is selected from the group consisting of carbon black, phthalocyanine, alkali blue, spirit black, benzidine yellow, fast red, crystal violet, iron oxide and cadmium sulfide.

Claim 19

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein the thickness of said ink layer is in the range of 1 μm to 10 μm, and the thickness of said base layer is in the range of 0.5 μm to 20 μm.

Claim 20

An electrothermic non-impact image transfer recording material as claimed in claim 1, wherein at least one layer of said base layer and said ink layer contains an inorganic or organic electroconductive material for adjusting the electrical resistance of the layer.

Claim 21

An electrothermic non-impact image transfer recording material, comprising: an electroconductive base layer comprising a uniform dispersion of from 3 to 30 wt. % of electroconductive carbon black in from 70 to 97 wt. % of an aromatic polyamide binder resin or a nylon binder resin, said binder resin having a softening point of at least 150° C., and an electroconductive ink layer formed directly on said base layer, said ink layer comprising electroconductive coloring material uniformly dispersed in a second binder resin having a softening point in the range of from 60° to 120° C., said electroconductive ink layer having an electric resistnace R I which is different from the electric resistance R B of said base layer, so that R I >R B when Joule's heat is to be generated in said base layer and R B >R I when Joule's heat is to be generated is said ink layer, whereby said ink layer can be imagewise thermally transferred to a recording sheet.

Claim 22

An electrothermic non-impact image transfer recording material, comprising: an electroconductive base layer comprising a uniform dispersion of from 3 to 30 wt. % of electroconductive carbon black in from 70 to 97 wt. % of an aromatic polyamide binder resin or a nylon binder resin, said binder resin having a softening point of at least 150° C., and an electroconductive ink layer formed directly on said base layer, said ink layer comprising electroconductive coloring material uniformly dispersed in a second binder resin having a softening point in the range of from 60° to 120° C., said electroconductive ink layer having an electric resistnace R I which is different from the electric resistance R B of said base layer, so that R I >R B when Joule's heat is to be generated in said base layer and R B >R I when Joule's heat is to be generated is said ink layer, whereby said ink layer can be imagewise thermally transferred to a recording sheet.

Claim 23

An electrothermic non-impact transfer recording material, comprising: an electroconductive base layer comprising a uniform dispersion of from 3 to 30 wt. % of electroconductive carbon black in from 70 to 97 wt. % of an aromatic polyamide binder resin or a nylon binder resin, said binder resin having a softening point of at least 150° C., an electroconductive intermediate layer formed directly on said base layer, said intermediate layer comprising a second resin having a softening point of at least 150° C., an electroconductive ink layer formed directly on said intermediate layer, said ink layer comprising electroconductive coloring material uniformly dispersed in a third binder resin having a softening point in the range of from 60° to 120° C., said electroconductive ink layer having an electric resistance R I which is related to the electric resistance R B of said base layer and the electric resistance R M of said intermediate layer so that R.sub.M ≧R.sub.I >R.sub.B or R.sub.I >R.sub.M >R.sub.B when Joule's heat is to be generated in said base layer and R.sub.M ≧R.sub.B >R.sub.I or R.sub.B >R.sub.M >R.sub.I when Joule's heat is to be generated in said ink layer, whereby said ink layer can be imagewise thermally transferred to a recording sheet.

Claim 24

An electrothermic non-impact transfer recording material, comprising: an electroconductive base layer comprising a uniform dispersion of from 3 to 30 wt. % of electroconductive carbon black in from 70 to 97 wt. % of an aromatic polyamide binder resin or a nylon binder resin, said binder resin having a softening point of at least 150° C., an electroconductive intermediate layer formed directly on said base layer, said intermediate layer comprising a second resin having a softening point of at least 150° C., an electroconductive ink layer formed directly on said intermediate layer, said ink layer comprising electroconductive coloring material uniformly dispersed in a third binder resin having a softening point in the range of from 60° to 120° C., said electroconductive ink layer having an electric resistance R I which is related to the electric resistance R B of said base layer and the electric resistance R M of said intermediate layer so that R.sub.M ≧R.sub.I >R.sub.B or R.sub.I >R.sub.M >R.sub.B when Joule's heat is to be generated in said base layer and R.sub.M ≧R.sub.B >R.sub.I or R.sub.B >R.sub.M >R.sub.I when Joule's heat is to be generated in said ink layer, whereby said ink layer can be imagewise thermally transferred to a recording sheet.