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US4533894A Expired / Lapsed US ⏱️ 0.0 years remaining

Adjustable bimetal snap disc thermostat with heaters

Assignee: Therm O Disc Inc
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Filing: 1984-06-18
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Granted: 1985-08-06
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Expires: 2004-06-18
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Abstract

Abstract An adjustable bimetal snap disc thermostat is disclosed which provides conventional resistance-type heaters symmetrically positioned adjacent one side of the snap disc to allow adjustment of the operating temperature of the thermostat. The heaters are supported by heater terminals which extend up through the thermostat body and cover, and connect the cover to the thermostat body. The heaters and heater terminals are connected as a subassembly and subsequently installed as a unit in a device to minimize assembly costs. Further, since the heaters are conventional commercially available heaters, the cost of the heaters per se is minimized.

Inventors

  • 👤 Ralph L. Bishop
  • 👤 William N. Rich
  • 👤 Walter C. Kowalski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 11:54
CPC Classifications
H; H01; H01H; H01H37/00; H01H37/02; H01H37/12; H01H37/14; H01H37/32; H01H37/52; H01H37/54

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 119 words
A bimetal snap disc thermostat comprising a body assembly, a switch in said body assembly, a bimetal snap disc mounted on said body assembly, an operator operating said switch in response to snap movement of said bimetal disc, said disc and body assembly cooperating to define a heater chamber adjacent to said disc, a plurality of separate generally cylindrical resistance heaters symmetrically positioned in said heater chamber adjacent to said bimetal disc, and a pair of heater terminals mounted on said body assembly having inner ends in said heater chamber, said heaters providing leads extending from the ends thereof connected to said heater terminals, said heater terminals through said leads operating to position said heaters within said annular chamber.
Claim 2
Dependent Claim 119 words
A bimetal snap disc thermostat comprising a body assembly, a switch in said body assembly, a bimetal snap disc mounted on said body assembly, an operator operating said switch in response to snap movement of said bimetal disc, said disc and body assembly cooperating to define a heater chamber adjacent to said disc, a plurality of separate generally cylindrical resistance heaters symmetrically positioned in said heater chamber adjacent to said bimetal disc, and a pair of heater terminals mounted on said body assembly having inner ends in said heater chamber, said heaters providing leads extending from the ends thereof connected to said heater terminals, said heater terminals through said leads operating to position said heaters within said annular chamber.
Claim 3
Dependent Claim 16 words
A thermostat as set forth in claim 1, wherein said heaters are mass-produced general purpose resistors.
Claim 4
Dependent Claim 17 words
A thermostat as set forth in claim 2, wherein said heaters are ceramic core metal film resistors.
Claim 5
Dependent Claim 33 words
A thermostat as set forth in claim 3, wherein said body assembly provides lateral surfaces engaged by said heaters cooperating with said heater terminals to position said heaters with respect to said disc.
Claim 6
Dependent Claim 30 words
A thermostat as set forth in claim 4, wherein said lateral surface engages said leads, and said cylindrical part of said heaters is spaced from said body and said disc.
Claim 7
Dependent Claim 49 words
A thermostat as set forth in claim 5, wherein said body assembly includes a body member and a cover which cooperate to define a switch chamber enclosing said switch, said heater terminals extending through said body member and cover and operating to secure said cover on said body member.
Claim 8
Dependent Claim 31 words
A thermostat as set forth in claim 6, wherein said heater terminals extend through said switch chamber, and said body assembly includes a wall isolating said switch from said heater terminals.
Claim 9
Dependent Claim 30 words
A thermostat as set forth in claim 1, wherein said heaters and heater terminals are interconnected as a subassembly and are thereafter installed as a unit in said body assembly.
Claim 10
Dependent Claim 132 words
An adjustable thermostat comprising a body assembly, a movable temperature-responsive member mounted on said body assembly, a switch mounted on said body assembly operating in response to movement of said temperature-responsive member, a plurality of mass-produced general purpose resistance heaters providing a cylindrical heater portion with leads extending from the ends thereof mounted adjacent to said temperature-responsive member, said temperature-responsive member responding to the temperatures of the environment of said thermostat and heat produced by said heaters, operation of said heaters changing the environmental temperature at which said switch operates, and heater terminals connected to said leads and mounted in said body assembly positioning said heaters with respect to said temperature-responsive member, said heaters and heater terminals being connected as a subassembly and thereafter installed as a unit in said body assembly.
Claim 11
Dependent Claim 132 words
An adjustable thermostat comprising a body assembly, a movable temperature-responsive member mounted on said body assembly, a switch mounted on said body assembly operating in response to movement of said temperature-responsive member, a plurality of mass-produced general purpose resistance heaters providing a cylindrical heater portion with leads extending from the ends thereof mounted adjacent to said temperature-responsive member, said temperature-responsive member responding to the temperatures of the environment of said thermostat and heat produced by said heaters, operation of said heaters changing the environmental temperature at which said switch operates, and heater terminals connected to said leads and mounted in said body assembly positioning said heaters with respect to said temperature-responsive member, said heaters and heater terminals being connected as a subassembly and thereafter installed as a unit in said body assembly.
Claim 12
Dependent Claim 14 words
A thermostat as set forth in claim 9, wherein said temperature-responsive member is bimetal.
Claim 13
Dependent Claim 38 words
A thermostat as set forth in claim 10, wherein said body assembly includes a body member and a cover cooperating to define a switch chamber enclosing said switch, and said heater terminals connecting said body member and cover.
Claim 14
Dependent Claim 18 words
A thermostat as set forth in claim 11, wherein said heaters are ceramic core metal film resistance heaters.
Claim 15
Dependent Claim 61 words
A thermostat as set forth in claim 12, wherein said body assembly is formed of a material having substantially lower thermal conductivity than said temperature-responsive member, said body assembly and said thermally responsive member cooperating to define a heater chamber enclosing said heater, heat produced by said heater operating to heat said thermally responsive member more rapidly than said body assembly.

References Cited (Backward Citations)

US3248501A Cited
US3870985A Cited
US4037316A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-08-05 1989-02-04 1989-08-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-08-05 1993-02-04 1993-08-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-08-05 1997-02-04 1997-08-06 $7700.00 Window Closed / Lapsed

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