Method for fabricating graphite filled sintered metal seats for ball valves

Claim 1

A method of making a ball valve seat operable at temperatures up to 1000° F. and pressures up to 1000 psi, comprising the steps of fabricating a ring-shaped metal body by compacting a mass of corrosion resistant powdered metal particles and thereafter sintering said compacted mass of powdered metal particles, the interior of said body having interparticulate spaces and the exterior of said body being shaped to define an annular surface adapted in use for engagement with the exterior of a rotary valve ball, pumping a dispersion of graphite particles in a liquid carrier through said ring-shaped metal body via the interparticulate spaces of said body and then drying said metal body to remove any portion of the liquid carrier which remains in said interparticulate spaces thereby to leave a residue in the interparticulate spaces of said ring-shaped sintered powdered metal body consisting essentially of dry graphite particles, and thereafter coining said body by applying pressure to the exterior of said sintered powdered metal body in a magnitude sufficiently high to collapse any voids which remain in said body after said drying step thereby to securely bind the dry graphite particles in said interparticulate spaces into said ring-shaped metal body and to produce a composite metal/graphite valve seat having substantially no porosity and having substantially uniform density throughout, said conining step being effected after said drying step without any intervening method step that would alter the physical nature of the dry graphite particle residue remaining in said interparticulate spaces after said drying step.

Claim 2

A method of making a ball valve seat operable at temperatures up to 1000° F. and pressures up to 1000 psi, comprising the steps of fabricating a ring-shaped metal body by compacting a mass of corrosion resistant powdered metal particles and thereafter sintering said compacted mass of powdered metal particles, the interior of said body having interparticulate spaces and the exterior of said body being shaped to define an annular surface adapted in use for engagement with the exterior of a rotary valve ball, pumping a dispersion of graphite particles in a liquid carrier through said ring-shaped metal body via the interparticulate spaces of said body and then drying said metal body to remove any portion of the liquid carrier which remains in said interparticulate spaces thereby to leave a residue in the interparticulate spaces of said ring-shaped sintered powdered metal body consisting essentially of dry graphite particles, and thereafter coining said body by applying pressure to the exterior of said sintered powdered metal body in a magnitude sufficiently high to collapse any voids which remain in said body after said drying step thereby to securely bind the dry graphite particles in said interparticulate spaces into said ring-shaped metal body and to produce a composite metal/graphite valve seat having substantially no porosity and having substantially uniform density throughout, said conining step being effected after said drying step without any intervening method step that would alter the physical nature of the dry graphite particle residue remaining in said interparticulate spaces after said drying step.