Self-retaining electrical contacts

Claim 2

A self-retaining electrically conductive contact for use in insulated terminal blocks and connectors comprising: (a) a first elongated end section formed to cooperate with a mating electrically conductive contact; (b) a middle section, said middle section being provided with a pair of transversely outwardly extending ears, said ears being generally semi-circularly shaped when viewed in cross-section, the distal ends of said outwardly extending ears being sloped inwardly towards said first end section at an angle to the longitudinal axis of said contact, said ears guiding said contact into a receiving aperture through and around a retaining wall portion provided in a terminal block when said contact is inserted therein; and (c) a second end section being formed to receive an electrical conductor thereon, said second end section being the first end inserted into said terminal block.

Claim 3

A self-retaining contact according to claim 1 wherein said first section is formed as a female socket.

Claim 4

A self-retaining contact according to claim 1 wherein said first section is formed as a male plug.

Claim 5

A self-retaining contact according to claim 1 wherein said second section is formed to receive a wrap around wire conductor thereon.

Claim 6

A self-retaining contact according to claim 1 wherein said angle is between 5 and 30 degrees.

Claim 7

A self-retaining contact according to claim 1 wherein said first and second end sections are formed from a unitary metal blank.

Claim 8

A self-retaining contact according to claim 5 wherein said angle is approximately 10 degrees.

Claim 9

A terminal block or connector having self-retaining electrically conductive contacts comprising: (a) an insulated member having a plurality of bore holes with a bottom wall adapted to receive a conductive contact therein, each of said bore holes being provided with a semi-circularly shaped aperture in said bottom wall thereof, forming a lower retaining surface; and, (b) electrically conductive contacts adapted to be received by each of said bore holes and retained therein, said conductive contacts including: (i) one elongated end section formed to cooperate with a mating electrically conductive contact; (ii) a middle section having guiding and retaining means for guiding said contact through said semi-circularly shaped aperture provided in said bottom wall, said guiding and retaining means retaining said contact in said bore hole when said contact comes in contact with said lower retaining surface; and, (iii) the other end section being formed to receive an electrical conductor thereon, said other end section being the first end inserted into said insulated member.

Claim 10

A terminal block or connector having self-retaining electrically conductive contacts comprising: (a) an insulated member having a plurality of bore holes with a bottom wall adapted to receive a conductive contact therein, each of said bore holes being provided with a semi-circularly shaped aperture in said bottom wall thereof, forming a lower retaining surface; and, (b) electrically conductive contacts adapted to be received by each of said bore holes and retained therein, said conductive contacts including: (i) one elongated end section formed to cooperate with a mating electrically conductive contact; (ii) a middle section having guiding and retaining means for guiding said contact through said semi-circularly shaped aperture provided in said bottom wall, said guiding and retaining means retaining said contact in said bore hole when said contact comes in contact with said lower retaining surface; and, (iii) the other end section being formed to receive an electrical conductor thereon, said other end section being the first end inserted into said insulated member.

Claim 11

A terminal block or connector according to claim 8 wherein said guiding and retaining means includes a pair of transversely outwardly extending ears having a leading edge and a trailing edge and being generally semi-circularly shaped when viewed in cross-section, the distal ends of said outwardly extending ears being sloped inwardly from said leading edge towards said trailing edge at an angle to the longitudinal axis of said contact, said leading edge being the first to enter said insulated member upon insertion therein and said trailing edge retaining said contact within said insulated member by contacting said member lower retaining surface.

Claim 12

A terminal block or connector according to claim 8 wherein said one section is formed as a female socket.

Claim 13

A terminal block or connector according to claim 8 wherein said one section is formed as a male plug.

Claim 14

A terminal block or connector according to claim 8 wherein said other section is formed to receive a wire conductor.

Claim 15

A terminal block or connector according to claim 9 wherein said angle is between 5 and 30 degrees.

Claim 16

A terminal block or connector according to claim 13 wherein said angle is approximately 10 degrees.

Claim 17

A terminal block or connector according to claim 8 wherein said other end section is formed to cooperate with said semi-circularly shaped aperture and position said middle section.

Claim 18

A self-retaining electrically conductive contact for use in insulated terminal blocks and connectors, comprising: (a) one elongated end section formed to cooperate with a mating electrically conductive contact; (b) a middle section having guiding and retaining means for guiding said contact through an aperture and around a retaining surface provided in an insulated member and retaining said contact when said contact is inserted therein; said guiding and retaining means including; (i) a pair of transversely outwardly extending ears having a leading edge and a trailing edge and being semi-circularly shaped when viewed in cross-section, the distal ends of said outwardly extending ears being sloped inwardly from said leading edge towards said trailing edge at an angle to the longitudinal axis of said contact, said leading edge being the first to enter an insulated member upon insertion therein and said trailing edge retaining said contact within said insulated member by contacting said member retaining surface; and (c) the other end section being formed to receive an electrical conductor thereon, said other end section being the first end inserted into said insulated member.

Claim 19

A self-retaining electrically conductive contact for use in insulated terminal blocks and connectors, comprising: (a) one elongated end section formed to cooperate with a mating electrically conductive contact; (b) a middle section having guiding and retaining means for guiding said contact through an aperture and around a retaining surface provided in an insulated member and retaining said contact when said contact is inserted therein; said guiding and retaining means including; (i) a pair of transversely outwardly extending ears having a leading edge and a trailing edge and being semi-circularly shaped when viewed in cross-section, the distal ends of said outwardly extending ears being sloped inwardly from said leading edge towards said trailing edge at an angle to the longitudinal axis of said contact, said leading edge being the first to enter an insulated member upon insertion therein and said trailing edge retaining said contact within said insulated member by contacting said member retaining surface; and (c) the other end section being formed to receive an electrical conductor thereon, said other end section being the first end inserted into said insulated member.

Claim 20

A self-retaining electrically conductive contact according to claim 16 wherein said other end section is formed for wrapping therearound a wire conductor, said wire conductor being adapted to be wrapped around said other end section after installation of said contact in said terminal block.

Claim 21

A self-retaining electrically conductive contact according to claim 16 wherein said angle is between 5 and 30 degrees.

Claim 22

A self-retaining electrically conductive contact according to claim 18 wherein said angle is approximately 10 degrees.