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US4526835A Expired / Lapsed US ⏱️ 0.0 years remaining

Multi-layer printed circuit board and process for production thereof

Assignee: Hitachi Ltd
•
Filing: 1983-10-12
•
Granted: 1985-07-02
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Expires: 2003-10-12
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Abstract

Abstract A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets via prepreg resin sheets, the cured resin in said unit circuit sheet having a glass transition temperature Tg1, said prepreg resin sheets having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg1 and that of Tg2 of the resin in the prepreg resin sheet after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg1 and Tg2, has excellent dimensional stability, heat resistance and through-hole reliability.

Inventors

  • 👤 Akio Takahashi
  • 👤 Takeshi Shimazaki
  • 👤 Motoyo Wajima
  • 👤 Hirosada Morishita

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 06:23
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/06; B32B27/08; B32B27/04; C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/4007; C08G59/4014; C08G59/4042; C08G59/50; C08G59/56; C08G73/00; C08G73/06; C08G73/0622; C08G73/0638; C08G73/0644; C08J; C08J5/00; C08J5/24; C08J5/248; C08L; C08L79/00; C08L79/04; C08L79/08; C08L79/085; H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/032; H05K1/0346; H05K3/00; H05K3/46; H05K3/4688; B32B2260/00; B32B2260/04; B32B2260/046; B32B2305/00; B32B2305/07; B32B2305/076; B32B2457/00; B32B2457/08; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0154; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09536; H05K2203/00; H05K2203/06; H05K2203/061; H05K2203/11; H05K2203/1105; H05K3/4611; H05K3/4623; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31721

Claims Analysis

Total Claims: 49
Claim 1
Independent Claim 131 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 .
Claim 2
Dependent Claim 131 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 .
Claim 3
Dependent Claim 24 words
A multi-layer printed circuit board according to claim 1, wherein both the temperatures of Tg 1 and Tg 2 are 170° C. or higher.
Claim 4
Dependent Claim 42 words
A multi-layer printed circuit board according to claim 1, wherein said resin composition has a curing temperature between 160°-180° C., and wherein said binding with heating is performed at a temperature of 160°-180° C. to cure the resin in the prepreg sheets.
Claim 5
Dependent Claim 32 words
A multi-layer printed circuit bard according to claim 1, wherein said polyimide resin composition is impregnated into the reinforcing substrates as a varnish of the polyimide resin composition in an organic solvent.
Claim 6
Dependent Claim 71 words
A multi-layer printed circuit board according to claim 1, wherein the polyimide resin with which said reinforcing substrates has been impregnated is a resin composition selected from the group consisting of (a) a composition containing dicyanamide, or dicyanamide and an imidazole or an aromatic diamine, or a prepolymer thereof; and (b) a composition containing a polymaleimide, an aromatic diamine, an epoxy resin and a s-triazine amine compound, or a prepolymer thereof.
Claim 7
Dependent Claim 297 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been preprared by impregnating reinforcing substrates with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula ##STR7## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR8## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 8
Dependent Claim 297 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been preprared by impregnating reinforcing substrates with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula ##STR7## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR8## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 9
Dependent Claim 19 words
A multi-layer printed circuit board according to claim 6, wherein the amine is benzoguanamine, 2,4-diamino-s-triazine, 2,4-diamino-6-methyl-s-triazine, melamine, or dicyandiamide.
Claim 10
Dependent Claim 166 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resn sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 11
Dependent Claim 166 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resn sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 12
Dependent Claim 332 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula ##STR9## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR10## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 13
Dependent Claim 332 words
A multi-layer printed circuit board produced by laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating reinforcing substrates with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating under pressure at a temperature equal to or lower than both the temperatures of Tg 1 and Tg 2 , and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula ##STR9## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR10## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 14
Dependent Claim 47 words
A prepreg resin sheet prepared by impregrating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher.
Claim 15
Dependent Claim 47 words
A prepreg resin sheet prepared by impregrating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher.
Claim 16
Dependent Claim 207 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR11## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR12## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 17
Dependent Claim 207 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR11## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR12## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 18
Dependent Claim 17 words
A prepreg resin sheet according to claim 11, wherein the amine is benzoganamine, 2,4-diamino-s-triazine, 2,4-diamino-6-methyl-s-triazine, or dicyandiamide.
Claim 19
Dependent Claim 33 words
A prepreg resin sheet according to claim 11, wherein R has 2 to 10 carbon atoms, R 1 has 2 to 40 carbon atoms, and R 2 has 2 to 40 carbon atoms.
Claim 20
Dependent Claim 163 words
A prepreg resin sheet according to claim 11, wherein the bisimide of (a) is at least one selected from the group consisting of N,N'-ethylenebismaleimide, N,N'-hexamethylenebismaleimide, N,N'-m-phenylenebismaleimide, N,N'-p-phenylenebismaleimide, N,N'-4,4'-diphenylmethanebismaleimide, N,N'-4,4'-diphenyletherbismaleimide, N,N'-4,4'-diphenylsufonebismaleimide, N,N'-4,4'-dicyclohexylmethanebismaleimide, N,N'-α,α'-4,4'-dimethylenecyclohexanebismaleimide, N,N'-m-methaxylenebismaleimide, N,N'-4,4'-diphenylcyclohexanebismaleimide, and N,N'-methylenebis(3-chloro-p-phenylene)bismaleimide; the diamine (b) is at least one selected from the group consisting of 4,4'-diaminodicyclohexylmethane, 1,4-diaminocyclohexane, 2,6-diaminopyridine, m-phenylenediamine, p-phenylenediamine, 4,4'-diaminodiphenylmethane, 2,2'-bis(4-aminophenyl)propane, benzidine, 4,4'-diaminophenyl oxide, 4,4'-diaminodiphenylsulfone, bis(4-aminophenyl)phenylphosphone oxide, bis(4-aminophenyl)methylamine, 1,5-diaminonaphthalene, m-xylenediamine, p-xylenediamine, hexamethylenediamime, 6,6'-diamine-2,2'-pyridyl, 4,4'-diaminobenzophenone, 4,4'-diaminoazobenzene, bis(4-aminophenyl)phenylmethane, 1,1-bis(4-aminophenyl)cyclohexane, 1,1-bis(4-amino-3-methylphenyl)cyclohexane, 2,5-bis(m-aminophenyl)-1,3,4-oxadiazole, 2,5-bis(p-aminophenyl)-1,3,4-oxadiazole, 2,5-bis(m-aminophenyl)thiazo(4,5-d)thiazole, 5,5'-di(m-aminophenyl)-(2,2')-bis-(1,3,4-oxadiazolyl), 4,4'-diaminodiphenylether, 4,4'-bis(p-aminophenyl)-2,2'-dithiazole, m-bis(4-p-aminophenyl-2-thiazolyl)benzene, 4,4'-diaminobenzanilide, 4,4'-diaminophenyl benzoate, N,N'-bis(4-aminobenzyl)-p-phenylenediamine, and 4,4'-methylenebis(2-chloroaniline); the epoxy resin of (II) is at least one selected from the group consisting of bisphenol A diglycidyl ether, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate, 4,4'-(1,2-epoxyethyl)biphenyl, 4,4'-di(1,2-epoxyethyl)diphenyl ether, resorcindiglycidyl ether, bis(2,3-epoxycyclopentyl)ether, N,N'-m-phenylenebis(4,5'-epoxy-1,2-cyclohexanedicarboxyimide), triglycidyl compounds of p-amino-phenol, 1,3,5-tri(1,2-epoxyethyl)benzene, tetraglycidoxytetraphenylethane, and polyglycidyl ether of phenol-formaldehyde novolak resin; and the amine of (III) is at least one selected from the group consisting of melamine, 2-amino-s-triazine, 2-amino-4-phenyl-s-triazine, 2-amino-4-phenyl-s-triazine, 2-amino-4,6-diethyl-s-triazine, 2-amino-4,6-diphenyl-s-triazine, 2-amino-4,6-bis(p-methoxyphenyl)-s-triazine, 2-amino-4-anilino-s-triazine, 2-amino-4-phenoxy-s-triazine, 2-amino-4-chloro-s-triazine, 2-amino-4-aminomethyl-6-chloro-s-triazine, 2-(p-aminophenyl)-4,6-dichloro-s-triazine, 2,4-diamino-s-triazine, 2,4-diamino-6-methyl-s-triazine, 2,4-diamino-6-phenyl-s-triazine, 2,4-diamino-6-benzyl-s-triazine, 2,4-diamino-6-(p-aminophenyl)-s-triazine, 2,4-diamino-6-(m-aminophenyl)-s-triazine, 4-amino-6-phenyl-s-triazine-2-ol, and 6-amino-s-triazine-2,4-diol.
Claim 21
Dependent Claim 33 words
A prepreg resin sheet according to claim 14, wherein a polyvalent maleimide of the following formula: ##STR13## wherein n is 0.1 to 3.0 on the average, is used with the bismaleimide of (a).
Claim 22
Dependent Claim 82 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 23
Dependent Claim 82 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 24
Dependent Claim 242 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR14## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR15## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 25
Dependent Claim 242 words
A prepreg resin sheet prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than the glass transition temperature (Tg 2 ) of the resin after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR14## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR15## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 26
Dependent Claim 123 words
A combined material system for producing a multi-layer printed circircuit board comprising (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher.
Claim 27
Dependent Claim 123 words
A combined material system for producing a multi-layer printed circircuit board comprising (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher.
Claim 28
Dependent Claim 289 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR16## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms; (II) an epoxy resin; and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR17## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 29
Dependent Claim 289 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR16## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms; (II) an epoxy resin; and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR17## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 30
Dependent Claim 18 words
A combined material system according to claim 19, wherein the amine is benzoguanamine, 2,4-diamino-s-triazine, 2,4-diamino-6-methyl-s-triazine, melamine, or dicyandiaminde.
Claim 31
Dependent Claim 40 words
A combined material system according to claim 19, wherein the resin composition is a polyimide resin composition, and the polyimide resin composition is impregnated into the reinforcing substrate as a varnish of the polyimide resin composition in an organic solvent.
Claim 32
Dependent Claim 296 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit cirucuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the unit circuit sheet contains a polyimide resin and the prepreg resin sheet contains a resin composition comprising: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR18## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms; and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR19## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 33
Dependent Claim 296 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit cirucuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the unit circuit sheet contains a polyimide resin and the prepreg resin sheet contains a resin composition comprising: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR18## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms; and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR19## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 34
Dependent Claim 18 words
A combined material system according to claim 22, wherein the amine is benzoguanamine 2,4-diamino-s-triazine, 2,4-diamino-6-methyl-s-triazine, melamine, or dicyandiamide.
Claim 35
Dependent Claim 158 words
A combined material system for producing a multi-layer printed circuit board comprising (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 36
Dependent Claim 158 words
A combined material system for producing a multi-layer printed circuit board comprising (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins and cyanate resins.
Claim 37
Dependent Claim 324 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR20## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms; (II) an epoxy resin; and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR21## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins, and cyanate resins.
Claim 38
Dependent Claim 324 words
A combined material system for producing a multi-layer printed circuit board comprising: (i) at least one unit circuit sheet having circuit layers on at least one surface of said sheet in which a resin composition has been impregnated and cured, said cured resin having a glass transition temperature (Tg 1 ) of 170° C. or higher, and (ii) at least one prepreg resin sheet having been prepared by impregnating a reinforcing substrate with a resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature of Tg 1 and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheet after cured, said Tg 2 being 170° C. or higher, and wherein the resin composition for at least the prepreg resin sheet comprises: (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR20## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms; (II) an epoxy resin; and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR21## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide, and wherein the resin used in the resin composition for impregnating the unit circuit sheets is selected from the group consisting of addition polymerization polyimide resins, dehydration condensation polyimide resins, triazine resins, and cyanate resins.
Claim 39
Dependent Claim 144 words
A process for producing a multi-layer circuit board which comprises laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured, via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating underpressure of 5 to 30 Kg/cm 2 and at a temperature equal to or lower than 180° C. and both the temperatures of Tg 1 and Tg 2 .
Claim 40
Dependent Claim 144 words
A process for producing a multi-layer circuit board which comprises laminating a plurality of unit circuit sheets having circuit layers on at least one surface of said unit circuit sheets in which a resin composition has been impregnated and cured, via prepreg resin sheets, said prepreg resin sheets having been prepared by impregnating a reinforcing substrate with a polyimide resin composition which can be cured at a temperature equal to or lower than both the glass transition temperature (Tg 1 ) of the cured resin in the unit circuit sheets and the glass transition temperature (Tg 2 ) of the resin in the prepreg resin sheets after cured, and binding the laminated sheets with heating underpressure of 5 to 30 Kg/cm 2 and at a temperature equal to or lower than 180° C. and both the temperatures of Tg 1 and Tg 2 .
Claim 41
Dependent Claim 21 words
A process according to claim 26, wherein both the temperatures of Tg 1 and Tg 2 are 170° C. or higher.
Claim 42
Dependent Claim 29 words
A process according to claim 26, wherein the polyimide resin composition is impregnated into the reinforcing substrate as a varnish of the polyimide resin composition in an organic solvent.
Claim 43
Dependent Claim 69 words
A process according to claim 26, wherein the polyimide resin composition with which the reinforcing substrate has been impregnated is a resin composition selected from the group consisting of (a) a composition containing dicyanamide, or dicyanamide and an imidazole or an aromatic diamine, or a prepolymer thereof; and (b) a composition containing a polymaleimide, an aromatic diamine, an epoxy resin and a s-triazine amine compound, or a prepolymer thereof.
Claim 44
Dependent Claim 21 words
A process according to claim 26, wherein the pressure for binding the laminated sheets is 5 to 30 kg/cm 2 .
Claim 45
Dependent Claim 8 words
Product formed by the process of claim 26.
Claim 46
Dependent Claim 172 words
A process according to claim 26, wherein the resin composition for at least the prepreg resin sheet comprises (I) a prepolymer obtained by preliminarily reacting with heating (a) a bisimide of the formula: ##STR22## wherein R is a divalent organic group having at least one carbon-carbon double bond; and R 1 is a divalent organic group having at least two carbon atoms, and (b) a diamine of the formula: H.sub.2 N--R.sub.2 --NH.sub.2 ( 2) wherein R 2 is a divalent organic group having at least two carbon atoms, (II) an epoxy resin, and (III) at least one amine selected from the group consisting of a s-triazine type amine compound of the formula: ##STR23## wherein R 3 , R 4 and R 5 are independently hydrogen, halogen, a hydrocarbon group, an amino group, a hydroxyl group, an amino-substituted hydrocarbon group, a hydroxyl-substituted hydrocarbon group, or a hydrocarbon-substituted amino group, and at least one of R 3 , R 4 and R 5 being an amino group or an amino-substituted hydrocarbon group, and dicyandiamide.
Claim 47
Dependent Claim 8 words
Product formed by the process of claim 32.
Claim 48
Dependent Claim 25 words
A process according to claim 26, wherein said binding is achieved by curing the resin in the prepreg resin sheets with said heating under pressure.
Claim 49
Dependent Claim 17 words
A process according to claim 34, wherein the curing is performed at a temperature of 160°-180° C.

References Cited (Backward Citations)

US4338149A Cited
US4482703A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-07-01 1988-12-31 1989-07-02 $2000.00 Window Closed / Lapsed
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11.5 Years (Year 12) 1996-07-01 1996-12-31 1997-07-02 $7700.00 Window Closed / Lapsed

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