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US4522673A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat insulating blanket

Assignee: Lear Fan Corp
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Filing: 1982-04-30
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Granted: 1985-06-11
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Expires: 2002-04-30
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Abstract

Abstract A blanket formed of heat and flame resistant materials and adapted to be placed adjacent to a structural part to isolate it thermally from other, adjacent structural parts. The blanket is comprised of a layer of insulation material coupled to a layer of fibrous material impregnated with a thermosetting resin. When the blanket is in a desired shape, the resin is cured to render the layer of fibrous material substantially rigid so it can support itself as well as the layer of insulating material coupled to it. Layers of a heat and fire resistant fabric such as glass fabric are placed on opposed sides of the layer of insulating material to keep the insulating material intact. In one application, the blanket is molded in the form of a box-like structure which can at least partially surround a structural part, such as an aircraft engine, to form a fireshield to isolate the engine from adjacent structural parts of an aircraft. In another application, the resin-impregnated layer of fibrous material of the blanket is placed adjacent to one surface of a structural part and bonded thereto during the curing of the resin to thereby form a fireshield attached to the structural part. In a third application, the resin-impregnated layer of fibrous material is used without the layer of insulating material and, when the resin is cured, the layer is rigid and forms a box-like structure for at least partially enclosing a structural part.

Inventors

  • 👤 Barry M. Fell
  • 👤 Peter R. Ciriscioli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 16:32
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/22; B32B5/24; B32B5/26; E; E04; E04B; E04B1/00; E04B1/62; E04B1/92; E04B1/94; E04B1/941; F; F02; F02C; F02C7/00; F02C7/24; F02C7/25; F02K; F02K1/00; F02K1/78; F02K1/82; F02K1/822; B32B2260/00; B32B2260/02; B32B2260/021; B32B2260/04; B32B2260/046; B32B2262/00; B32B2262/02; B32B2262/0261; B32B2262/0269; B32B2262/10; B32B2262/101; B32B2262/105; B32B2262/106; B32B2307/00; B32B2307/30; B32B2307/304; B32B2363/00; B32B2379/00; B32B2379/08; Y; Y02; Y02T; Y02T50/00; Y02T50/60; Y10; Y10S; Y10S428/00; Y10S428/92; Y10T; Y10T428/00; Y10T428/13; Y10T428/131; Y10T428/1314; Y10T428/24; Y10T428/24777; Y10T428/24785; Y10T442/00; Y10T442/30; Y10T442/3472; Y10T442/348; Y10T442/3488; Y10T442/3707; Y10T442/3724

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 84 words
A heat insulating blanket comprising: a layer of woven fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperatures thermal insulating material comprising a loose mat of particles; a layer of heat and fire resistant fabric between the fibrous material layer and the insulating material layer; and means coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected.
Claim 2
Dependent Claim 84 words
A heat insulating blanket comprising: a layer of woven fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperatures thermal insulating material comprising a loose mat of particles; a layer of heat and fire resistant fabric between the fibrous material layer and the insulating material layer; and means coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected.
Claim 3
Dependent Claim 18 words
A heat insulating blanket as set forth in claim 1, wherein said fibrous material is a ceramic cloth.
Claim 4
Dependent Claim 19 words
A heat insulating blanket as set forth in claim 1, wherein the fibrous material is a silica glass cloth.
Claim 5
Dependent Claim 17 words
A heat insulating blanket as set forth in claim 1, wherein said fibrous material is fibrous glass.
Claim 6
Dependent Claim 26 words
A heat insulating blanket as set forth in claim 1, wherein said fibrous material is selected from the group including graphite, carbon and aramid fiber cloth.
Claim 7
Dependent Claim 17 words
A heat insulating blanket as set forth in claim 1, wherein said resin is a polyimide resin.
Claim 8
Dependent Claim 16 words
A heat insulating blanket as set forth in claim 1, wherein said resin is an epoxy.
Claim 9
Dependent Claim 16 words
A heat insulating blanket as set forth in claim 1 wherein said resin is a phenolic.
Claim 10
Dependent Claim 45 words
A heat insulating blanket as set forth in claim 1, wherein the insulating material has a pair of opposed layers of heat and fire resistant fabric on opposite sides thereof, one of the layers of this fabric being coupled to the layer of fibrous material.
Claim 11
Dependent Claim 31 words
A heat insulating blanket as set forth in claim 1, wherein said resin is cured, whereby said layer of fibrous material is sufficiently rigid to support said layer of insulating material.
Claim 12
Dependent Claim 110 words
A heat insulating blanket comprising: a layer of fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperature thermal insulating material, there being a pair of opposed layers of heat and fire resistant fabric on opposite sides of the layer of insulating material, one of the fabric layers being coupled to the layer of fibrous material; and a thread stitched through said fibrous material layer, the insulating material layer, and the fabric layer for coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected.
Claim 13
Dependent Claim 110 words
A heat insulating blanket comprising: a layer of fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperature thermal insulating material, there being a pair of opposed layers of heat and fire resistant fabric on opposite sides of the layer of insulating material, one of the fabric layers being coupled to the layer of fibrous material; and a thread stitched through said fibrous material layer, the insulating material layer, and the fabric layer for coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected.
Claim 14
Dependent Claim 36 words
A heat insulating blanket as set forth in claim 11, wherein the thread is formed from a material capable of withstanding a temperature equal to the temperature at which the layer of fibrous material can withstand.
Claim 15
Dependent Claim 79 words
A heat insulating blanket comprising: a layer of fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperature thermal insulating material; means coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected; and an edge binding of said fibrous material, said edge binding surrounding the edge margins of said layer of insulating material.
Claim 16
Dependent Claim 79 words
A heat insulating blanket comprising: a layer of fibrous material having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value; a layer of high temperature thermal insulating material; means coupling the layers together to form a composite insulating blanket adapted to be placed adjacent to a structural part to be protected; and an edge binding of said fibrous material, said edge binding surrounding the edge margins of said layer of insulating material.
Claim 17
Dependent Claim 22 words
A heat insulating blanket as set forth in claim 13, wherein said edge binding is integral with the layer of fibrous material.
Claim 18
Dependent Claim 32 words
A heat insulating blanket as set forth in claim 13, wherein the edge binding is separate from the layer of fibrous material and overlaps the edge margins of said fibrous material layer.
Claim 19
Dependent Claim 26 words
A heat insulating blanket as set forth in claim 13, wherein said coupling means includes a thread stitched to said layers and to said edge binding.
Claim 20
Dependent Claim 64 words
A fireshield comprising a layer of high temperature thermal insulating material coupled to at least one layer of a woven ceramic cloth made from continuous ceramic fiber, said cloth layer having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value, said resin adapted to be cured to cause said layer to become rigid and to be self-supporting.
Claim 21
Dependent Claim 64 words
A fireshield comprising a layer of high temperature thermal insulating material coupled to at least one layer of a woven ceramic cloth made from continuous ceramic fiber, said cloth layer having a curable thermosetting resin impregnated therein and capable of withstanding temperatures up to a predetermined value, said resin adapted to be cured to cause said layer to become rigid and to be self-supporting.
Claim 22
Dependent Claim 15 words
A fireshield as set forth in claim 17, wherein said fibrous material is ceramic cloth.
Claim 23
Dependent Claim 17 words
A fireshield as set forth in claim 17, wherein said resin is a condensation type polyimide resin.
Claim 24
Dependent Claim 17 words
A fireshield as set forth in claim 17, wherein said resin is a self extinguishing phenol resin.
Claim 25
Dependent Claim 20 words
A fireshield as set forth in claim 17, wherein said resin is cured, whereby the layer is rigid and self-supporting.
Claim 26
Dependent Claim 14 words
A fireshield as set forth in claim 17, wherein said resin is an epoxy.
Claim 27
Independent Claim 94 words
A method of making a fireshield for separating a pair of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of woven fibrous material impregnated with a curable thermosetting resin and separated from and coupled to a layer of high temperature thermal insulating material by a heat and fire resistant layer of fabric material; arranging the heat insulating blanket in a predetermined shape; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 28
Independent Claim 94 words
A method of making a fireshield for separating a pair of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of woven fibrous material impregnated with a curable thermosetting resin and separated from and coupled to a layer of high temperature thermal insulating material by a heat and fire resistant layer of fabric material; arranging the heat insulating blanket in a predetermined shape; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 29
Dependent Claim 25 words
A method as set forth in claim 23, wherein said arranging step includes placing the heat insulating blanket on a mold having said predetermined shape.
Claim 30
Dependent Claim 25 words
A method as set forth in claim 23, wherein said resin is selected from the group including a polyimide resin, phenolic resin, and an epoxy.
Claim 31
Dependent Claim 31 words
A method as set forth in claim 23, wherein said fibrous material is selected from the group including fibrous glass, silica glass cloth, ceramic cloth, graphite, carbon and aramid fiber cloth.
Claim 32
Independent Claim 138 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material; placing the heat insulating blanket in a predetermined shape adjacent to a structural part with said layer of fibrous material in engagement with one surface of the structural part; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material, said curing step being performed when said layer of fibrous material is in engagement with said surface, whereby the layer of fibrous material is bonded to said structural part when the resin is cured.
Claim 33
Independent Claim 138 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material; placing the heat insulating blanket in a predetermined shape adjacent to a structural part with said layer of fibrous material in engagement with one surface of the structural part; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material, said curing step being performed when said layer of fibrous material is in engagement with said surface, whereby the layer of fibrous material is bonded to said structural part when the resin is cured.
Claim 34
Independent Claim 120 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material, said providing step including stitching the layer of fibrous material to said layer of insulating material; arranging the heat insulating blanket in a predetermined shape adjacent to a structural part with said layer of fibrous material in engagement with one surface of the structural part; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 35
Independent Claim 120 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material, said providing step including stitching the layer of fibrous material to said layer of insulating material; arranging the heat insulating blanket in a predetermined shape adjacent to a structural part with said layer of fibrous material in engagement with one surface of the structural part; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 36
Independent Claim 120 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material, said providing step including placing a layer of heat and fire resistant fabric between the layer of fibrous material and the layer of insulating material, and stitching said layers together to form said heat insulating blanket; arranging the heat insulating blanket in a predetermined shape; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 37
Independent Claim 120 words
A method of making a fireshield for separating a pair of adjacent structural parts of adjacent structural parts comprising: providing a heat insulating blanket formed from a layer of fibrous material impregnated with a curable thermosetting resin and coupled to a layer of high temperature thermal insulating material, said providing step including placing a layer of heat and fire resistant fabric between the layer of fibrous material and the layer of insulating material, and stitching said layers together to form said heat insulating blanket; arranging the heat insulating blanket in a predetermined shape; and curing the resin when the same has said shape to cause the layer of fibrous material to become relatively rigid and to support the insulating material.
Claim 38
Independent Claim 63 words
A method of making a fireshield for separating a pair of adjacent structural parts comprising: providing a layer of high temperature thermal insulating material coupled to layer of woven ceramic cloth made from continuous ceramic fiber impregnated with a curable thermosetting resin; forming the layers into a predetermined shape; and curing the resin to cause the impregnated layer to become rigid and self-supporting.
Claim 39
Independent Claim 63 words
A method of making a fireshield for separating a pair of adjacent structural parts comprising: providing a layer of high temperature thermal insulating material coupled to layer of woven ceramic cloth made from continuous ceramic fiber impregnated with a curable thermosetting resin; forming the layers into a predetermined shape; and curing the resin to cause the impregnated layer to become rigid and self-supporting.

References Cited (Backward Citations)

US4255483A Cited
US4308308A Cited
US4310585A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-06-10 1988-12-10 1989-06-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-06-10 1992-12-10 1993-06-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-06-10 1996-12-10 1997-06-11 $7700.00 Window Closed / Lapsed

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