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One-part activator and blowing agent for foaming plastics

Assignee: ATK Launch Systems LLC
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Filing: 1984-10-18
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Granted: 1985-05-28
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Expires: 2004-10-18
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Abstract

Abstract A one-part activator and blowing agent system for foaming plastics comprising an alkali metal borohydride and a salt hydrate blended in a single pellet or as separate pellets with a dry inert resinous polymer carrier. The one-part system is blended with a resinous polymer and then the blend extruded at a temperature at which the blend becomes molten such that the salt hydrate releases its water of hydration to hydrolyze the borohydride and produce a cellular article.

Inventors

  • 👤 Roger G. Hamel
  • 👤 Susan B. Poulin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 14:42
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/06; C08J9/065; B; B29; B29B; B29B7/00; B29B7/74; B29B7/7404; B29B9/00; B29B9/02; B29B9/06; B29K; B29K2105/00; B29K2105/04; Y; Y10; Y10S; Y10S264/00; Y10S264/05

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 27 words
A stable one-part borohydride activator concentrate which has been previously blended and melted consisting essentially an inert resinous polymer, an alkali metal borohydride and a salt hydrate.
Claim 2
Dependent Claim 27 words
A stable one-part borohydride activator concentrate which has been previously blended and melted consisting essentially an inert resinous polymer, an alkali metal borohydride and a salt hydrate.
Claim 3
Dependent Claim 19 words
The concentrate of claim 1 wherein the borohydride is present at between about 0.5% and about 25.0% by weight.
Claim 4
Dependent Claim 16 words
The concentrate of claim 1 wherein the alkali metal borohydride is sodium borohydride or potassium borohydride.
Claim 5
Dependent Claim 32 words
The concentrate of claim 1 wherein the salt hydrate is Na 2 B 4 O 7 .5H 2 O, MgSO 3 .6H 2 O, MgSO 4 .7H 2 O, or alumina trihydrate.
Claim 6
Dependent Claim 18 words
The concentrate of claim 1 wherein the resin is a polyolefin, polydiene, polystyrene, polyphenylene oxide-styrene, polyacrylate, or polyvinylacetate.
Claim 7
Dependent Claim 63 words
A stable, one-part borohydride activator system consisting essentially a mixture of a first composition and a second composition wherein: (a) the first concentrate which has been previously blended and melted composition comprises an inert resinous polymer and an alkali metal borohydride; and (b) the second concentrate which has been previously blended and melted composition comprises an inert resinous polymer and a salt hydrate.
Claim 8
Dependent Claim 63 words
A stable, one-part borohydride activator system consisting essentially a mixture of a first composition and a second composition wherein: (a) the first concentrate which has been previously blended and melted composition comprises an inert resinous polymer and an alkali metal borohydride; and (b) the second concentrate which has been previously blended and melted composition comprises an inert resinous polymer and a salt hydrate.
Claim 9
Dependent Claim 19 words
The system of claim 6 wherein the borohydride is present at between about 0.5% and about 25.0% by weight.
Claim 10
Dependent Claim 16 words
The system of claim 6 wherein the alkali metal borohydride is sodium borohydride or potassium borohydride.
Claim 11
Dependent Claim 32 words
The system of claim 6 wherein the salt hydrate is Na 2 B 4 O 7 .5H 2 O, MgSO 3 .6H 2 O, MgSO 4 .7H 2 O, or alumina trihydrate.
Claim 12
Dependent Claim 18 words
The system of claim 6 wherein the resin is a polyolefin, polydiene, polystyrene, polyphenylene oxide-styrene, polyacrylate, or polyvinylacetate.
Claim 13
Dependent Claim 50 words
A method of making a cellular article comprising: (a) mixing a foaming effective amount of the concentrate of claim 1 with a resinous polymer; and (b) extruding the mixture at a temperature at which the resinous polymer is molten when the water of hydration is released to hydrolyze the borohydride.
Claim 14
Dependent Claim 50 words
A method of making a cellular article comprising: (a) mixing a foaming effective amount of the system of claim 6 with a resinous polymer; and (b) extruding the mixture at a temperature at which the resinous polymer is molten when the water of hydration is released to hydrolyze the borohydride.

References Cited (Backward Citations)

US2758980A Cited
US2909493A Cited
US2930771A Cited
US2951819A Cited
US3167520A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-05-27 1988-11-26 1989-05-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-05-27 1992-11-26 1993-05-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-05-27 1996-11-26 1997-05-28 $7700.00 Window Closed / Lapsed

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