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Short-circuit MIG welding

Assignee: Welding Institute England
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Filing: 1984-03-07
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Granted: 1985-05-21
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Expires: 2004-03-07
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Abstract

Abstract A method and apparatus for short-circuit MIG welding is described. The apparatus comprises a power supply electrically connected with electrode wire and a workpiece in use; and electrode wire feed means. Monitoring means is provided for monitoring the ratio (M) of one of the mean and successive integral of the arc duration to the corresponding one of the mean and the successive integral of the short-circuit duration. The welding process can be monitored by monitoring the ratio (M).

Inventors

  • 👤 James C. Needham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 21:08
CPC Classifications
B; B23; B23K; B23K9/00; B23K9/12; B23K9/124; B23K9/125; B23K9/09; B23K9/091

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 61 words
In a method of short-circuit MIG welding in which electrode wire and a workpiece in a welding circuit are moved relatively to one another and in which periods of arcing and short-circuiting successively occur between the electrode wire and the workpiece the improvement comprising monitoring the ratio of the mean of the arc duration to the mean of the short-circuit duration.
Claim 2
Dependent Claim 61 words
In a method of short-circuit MIG welding in which electrode wire and a workpiece in a welding circuit are moved relatively to one another and in which periods of arcing and short-circuiting successively occur between the electrode wire and the workpiece the improvement comprising monitoring the ratio of the mean of the arc duration to the mean of the short-circuit duration.
Claim 3
Dependent Claim 19 words
A method according to claim 1, wherein said ratio is determined over between four and twelve successive short-circuit cycles.
Claim 4
Dependent Claim 37 words
A method according to claim 1, further comprising maintaining said monitored ratio substantially constant by adjusting one or more of the open circuit voltage, the effective resistance of the welding circuit, and the average wire feed speed.
Claim 5
Dependent Claim 33 words
A method according to claim 3, wherein one or both of said open circuit voltage and said wire feed speed are additionally oscillated about respective mean values to control the frequency of short-circuiting.
Claim 6
Dependent Claim 25 words
A method according to claim 3, wherein said open circuit voltage and said wire feed speed are modulated to obtain a preselected mark space ratio.
Claim 7
Dependent Claim 25 words
A method according to claim 3, wherein said open circuit voltage or said wire feed speed is modulated to obtain a preselected mark space ratio.
Claim 8
Dependent Claim 63 words
In a method of short-circuit MIG welding in which electrode wire and a workpiece in a welding circuit are moved relatively to one another, and in which periods of arcing and short-circuiting successively occur between the electrode wire and the workpiece, the improvement comprising monitoring the ratio of the successive integral of the arc duration to the successive integral of the short-circuit duration.
Claim 9
Dependent Claim 63 words
In a method of short-circuit MIG welding in which electrode wire and a workpiece in a welding circuit are moved relatively to one another, and in which periods of arcing and short-circuiting successively occur between the electrode wire and the workpiece, the improvement comprising monitoring the ratio of the successive integral of the arc duration to the successive integral of the short-circuit duration.
Claim 10
Dependent Claim 19 words
A method according to claim 7, wherein said ratio is determined over between four and twelve successive short-circuit cycles.
Claim 11
Dependent Claim 37 words
A method according to claim 7, further comprising maintaining said monitored ratio substantially constant by adjusting one or more of the open circuit voltage, the effective resistance of the welding circuit, and the average wire feed speed.
Claim 12
Dependent Claim 33 words
A method according to claim 9, wherein one or both of said open circuit voltage and said wire feed speed are additionally oscillated about respective mean values to control the frequency of short-circuiting.
Claim 13
Dependent Claim 25 words
A method according to claim 9, wherein said open circuit voltage and said wire feed speed are modulated to obtain a preselected mark space ratio.
Claim 14
Dependent Claim 25 words
A method according to claim 9, wherein said open circuit voltage or said wire feed speed is modulated to obtain a preselected mark space ratio.
Claim 15
Dependent Claim 52 words
Short-circuit MIG welding apparatus comprising a power supply adapted to be electrically connected in a welding circuit with electrode wire and a workpiece; and electrode wire feed means, wherein the apparatus further includes means for monitorng the ratio of the mean of the arc duration to the mean of the short-circuit duration.
Claim 16
Dependent Claim 52 words
Short-circuit MIG welding apparatus comprising a power supply adapted to be electrically connected in a welding circuit with electrode wire and a workpiece; and electrode wire feed means, wherein the apparatus further includes means for monitorng the ratio of the mean of the arc duration to the mean of the short-circuit duration.
Claim 17
Dependent Claim 43 words
Short-circuit MIG welding apparatus according to claim 13, wherein said monitoring means includes a capacitor which is adapted to be charged as a function of said mean short-circuit duration; and indicating means for providing an indication of the charge stored by said capacitor.
Claim 18
Dependent Claim 54 words
Short-circuit MIG welding apparatus according to claim 14, further comprising control means adapted to adjust one or more of the effective emf of said power supply, the effective resistance of said welding circuit and the average wire feed speed in accordance with a signal supplied by said monitoring means representative of said stored charge.
Claim 19
Dependent Claim 46 words
Short-circuit MIG welding apparatus according to claim 13, wherein said monitoring means includes means for determining the mean of the arc duration and the mean of the short-circuit duration and means for determining the ratio therebetween, and means for providing an indication of said determined ratio.
Claim 20
Dependent Claim 54 words
Short-circuit MIG welding apparatus according to claim 16, further comprising control means adapted to adjust one or more of the effective emf of said power supply, the effective resistance of said welding circuit and the average wire feed speed in accordance with a signal supplied by said monitoring means representative of said determined ratio.
Claim 21
Dependent Claim 27 words
Short-circuit MIG welding apparatus according to claim 13, further comprising a switched impedance in said welding circuit adapted to modulate the effective emf of said power supply.
Claim 22
Dependent Claim 54 words
Short-circuit MIG welding apparatus comprising a power supply adapted to be electrically connected in a welding circuit with electrode wire and a workpiece; and electrode wire feed means, wherein the apparatus further includes means for monitoring the ratio of the successive integral of the arc duration to the successive integral of the short-circuit duration.
Claim 23
Dependent Claim 54 words
Short-circuit MIG welding apparatus comprising a power supply adapted to be electrically connected in a welding circuit with electrode wire and a workpiece; and electrode wire feed means, wherein the apparatus further includes means for monitoring the ratio of the successive integral of the arc duration to the successive integral of the short-circuit duration.
Claim 24
Dependent Claim 48 words
Short-circuit MIG welding apparatus according to claim 15, wherein said monitoring means includes means for determining the successive integral of the arc duration and the successive integral of the short-circuit duration and means for determining the ratio therebetween, and means for providing an indication of said determined ratio.
Claim 25
Dependent Claim 55 words
Short-circuit MIG welding apparatus according to claim 20, further comprising control means adapted to adjust one or more of the effective emf of said power supply, the effective resistance of the said welding circuit, and the average wire feed speed in accordance with a signal supplied by said monitoring means representative of said determined ratio.
Claim 26
Dependent Claim 27 words
Short-circuit MIG welding apparatus according to claim 19, further comprising a switched impedance in said welding circuit adapted to modulate the effective emf of said power supply.

References Cited (Backward Citations)

US3673377A Cited
US4000374A Cited
US4020320A Cited
US4300035A Cited
US4300036A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-05-20 1988-11-19 1989-05-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-05-20 1992-11-19 1993-05-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-05-20 1996-11-19 1997-05-21 $7700.00 Window Closed / Lapsed

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