Insulated wall unit construction

Claim 2

A structural log-like member for use in constructing walls, said member comprising: a relatively thin, wooden outer wall member having parallel top and bottom edges; a relatively thin, wooden inner wall member having parallel top and bottom edges; said outer and inner wall members being spaced from each other and parallel to each other, the top edge of each wall member having means projecting upwardly therefrom, and the bottom edge of each wall member having a groove or recess extending inwardly, at least one end of each wall member having a vertical slot therein which tapers from a deep end at the top of the wall member to a shallow end at the bottom of the wall member; wooden spacer members located between the outer and inner wall members and spaced apart longitudinally of said wall members, each of said spacer members being substantially equal in height to the wall members and comprising two wooden spaced-apart end posts, said end posts being parallel to each other, and two side panels extending between the sides of the end posts to connect the end posts together; means for joining the spacer members to the outer and inner wall members, said means comprising four nailing plates, each nailing plate extending across one end of one of the posts and a portion of one of the edges of one of the wall members; and an insulation material located between the inner and outer wall members and between the posts and the side panels of each spacer member.

Claim 3

A structural member as claimed in claim 1 further comprising a vapour barrier mounted on the inner face of the inner wall member.

Claim 4

A structural member as claimed in claim 1 including longitudinally spaced apart fastening guide holes in each wall member, each guide hole extending through the wall member between its top and bottom edges.

Claim 5

A wall composed of structural log-like members stacked one on top of the other, each structural member comprising: a relatively thin wooden outer wall member having parallel top and bottom edges; a relatively thin wooden inner wall member having parallel top and bottom edges; said outer and inner wall members being spaced from each other and parallel to each other; wooden spacer members located between the outer and inner wall members and spaced apart longitudinally of the wall members, each of said spacer members being substantially equal in height to the wall members and comprising two wooden spaced-apart end posts, said end posts being parallel to each other, and two side panels extending between the sides of the end posts to connect the end posts together, each spacer member in each structural member overlying a spacer member in the structural member beneath; means for joining the spacer members to the wall members; longitudinally spaced apart fastening guide holes in each wall member of each structural member, each guide hole extending through the wall member between its top and bottom edges; spike-like fasteners driven through each hole and part way into a wall member of the structural member beneath; wherein: the bottom edges of the wall members of each structural member rest on the top edges of the wall members of the structural member beneath it, and interlocking means connect each bottom edge to each top edge; and an insulation material is located between the inner and outer wall members and between the posts and side panels of each spacer member, said insulation material extending continuously the entire height of the wall.

Claim 6

A wall composed of structural log-like members stacked one on top of the other, each structural member comprising: a relatively thin wooden outer wall member having parallel top and bottom edges; a relatively thin wooden inner wall member having parallel top and bottom edges; said outer and inner wall members being spaced from each other and parallel to each other; wooden spacer members located between the outer and inner wall members and spaced apart longitudinally of the wall members, each of said spacer members being substantially equal in height to the wall members and comprising two wooden spaced-apart end posts, said end posts being parallel to each other, and two side panels extending between the sides of the end posts to connect the end posts together, each spacer member in each structural member overlying a spacer member in the structural member beneath; means for joining the spacer members to the wall members; longitudinally spaced apart fastening guide holes in each wall member of each structural member, each guide hole extending through the wall member between its top and bottom edges; spike-like fasteners driven through each hole and part way into a wall member of the structural member beneath; wherein: the bottom edges of the wall members of each structural member rest on the top edges of the wall members of the structural member beneath it, and interlocking means connect each bottom edge to each top edge; and an insulation material is located between the inner and outer wall members and between the posts and side panels of each spacer member, said insulation material extending continuously the entire height of the wall.

Claim 7

A wall as claimed in claim 4, further comprising a vapour barrier mounted on the inner faces of the inner wall members of the structural log-like members.

Claim 8

A wall as claimed in claim 4, wherein said means for joining the spacer members to the wall members of each log-like member are nailing plates.

Claim 9

A wall composed of structural log-like members stacked one on top of the other, each structural member comprising: a relatively thin wooden outer wall member having parallel top and bottom edges; a relatively thin wooden inner wall member having parallel top and bottom edges; said outer and inner wall members being spaced from each other and parallel to each other; wooden spacer members located between the outer and inner wall members and spaced apart longitudinally of the wall members, each of said spacer members being substantially equal in height to the wall members and overlying a spacer member in the structural member beneath; nailing plates for joining the spacer members to the wall members; longitudinally spaced apart fastening guide holes in each wall member of each structural member, each guide hole extending through the wall member between its top and bottom edges; spike-like fasteners driven through each hole and part way into a wall member of the structural member beneath; wherein: the bottom edges of the wall members of each structural member rest on the top edges of the wall members of the structural member beneath it, interlocking means connect each bottom edge to each top edge; an insulation material is located between the inner and outer wall members, said insulation material extending continuously the entire height of the wall, and a vapour barrier is mounted on the inner faces of the inner wall members of the structural log-like members.

Claim 10

A wall composed of structural log-like members stacked one on top of the other, each structural member comprising: a relatively thin wooden outer wall member having parallel top and bottom edges; a relatively thin wooden inner wall member having parallel top and bottom edges; said outer and inner wall members being spaced from each other and parallel to each other; wooden spacer members located between the outer and inner wall members and spaced apart longitudinally of the wall members, each of said spacer members being substantially equal in height to the wall members and overlying a spacer member in the structural member beneath; nailing plates for joining the spacer members to the wall members; longitudinally spaced apart fastening guide holes in each wall member of each structural member, each guide hole extending through the wall member between its top and bottom edges; spike-like fasteners driven through each hole and part way into a wall member of the structural member beneath; wherein: the bottom edges of the wall members of each structural member rest on the top edges of the wall members of the structural member beneath it, interlocking means connect each bottom edge to each top edge; an insulation material is located between the inner and outer wall members, said insulation material extending continuously the entire height of the wall, and a vapour barrier is mounted on the inner faces of the inner wall members of the structural log-like members.