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US4511624A Expired / Lapsed US ⏱️ 0.0 years remaining

Enameled wires

Assignee: Sumitomo Electric Industries Ltd
•
Filing: 1983-07-18
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Granted: 1985-04-16
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Expires: 2003-07-18
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Abstract

Abstract An enameled wire which can be safely used for electric machinery such as an electric motor and transformer without causing smoking or fire accidents comprising a conductive wire coated with a thermoplastic straight chain polyurethane having therein the following repeating unit <IMAGE> wherein R and R' each represents a divalent group having at least 2 carbon atoms.

Inventors

  • 👤 Munetaka Kawaguchi
  • 👤 Hirohiko Nakabayashi
  • 👤 Masayoshi Miyake

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 14:22
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B3/302; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/294

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 242 words
An insulated enameled wire which exhibits a fusing function to short circuit with adjacent wires due to the provision of an insulating thermoplastic straight chain polyurethane layer thereon which melts fuses at an inside temperature of about 150° to 250° C. without substantially generating smoke thereby permiting short circuiting with adjacent wires, which comprises a conductive wire having coated thereon said insulating thermoplastic straight chain polyurethane layer which is formed by coating a layer consisting essentially of a member selected from the group consisting of the following: components (i) and (ii); components (i) and (iii); or components (i), (ii) and (iii) as defined below; (i) a polyurethane having a terminal hydroxyl group prepared from at least one aliphatic diol, at least one diisocyanate compound selected from the group consisting of a diisocyanate and a blocked diisocyanate in less than about an equimolar amount of said aliphatic diol; (ii) a polyurethane having a terminal blocked isocyanate group prepared from at least one diisocyanate compound selected from the group consisting of a diisocyanate and a blocked diisocyanate, at least one aliphatic diol in less than about an equimolar amount of said diisocyanate, and a blocking agent for an isocyanate group; and (iii) a blocked diisocyanate, wherein at least a portion of said diisocyanate compound in (i), (ii) and (iii) is an aromatic diisocyanate on said conductive wire and then baking the thus coated conductive wire to yield said insulating thermoplastic straight chain polyurethane layer.
Claim 2
Dependent Claim 242 words
An insulated enameled wire which exhibits a fusing function to short circuit with adjacent wires due to the provision of an insulating thermoplastic straight chain polyurethane layer thereon which melts fuses at an inside temperature of about 150° to 250° C. without substantially generating smoke thereby permiting short circuiting with adjacent wires, which comprises a conductive wire having coated thereon said insulating thermoplastic straight chain polyurethane layer which is formed by coating a layer consisting essentially of a member selected from the group consisting of the following: components (i) and (ii); components (i) and (iii); or components (i), (ii) and (iii) as defined below; (i) a polyurethane having a terminal hydroxyl group prepared from at least one aliphatic diol, at least one diisocyanate compound selected from the group consisting of a diisocyanate and a blocked diisocyanate in less than about an equimolar amount of said aliphatic diol; (ii) a polyurethane having a terminal blocked isocyanate group prepared from at least one diisocyanate compound selected from the group consisting of a diisocyanate and a blocked diisocyanate, at least one aliphatic diol in less than about an equimolar amount of said diisocyanate, and a blocking agent for an isocyanate group; and (iii) a blocked diisocyanate, wherein at least a portion of said diisocyanate compound in (i), (ii) and (iii) is an aromatic diisocyanate on said conductive wire and then baking the thus coated conductive wire to yield said insulating thermoplastic straight chain polyurethane layer.
Claim 3
Dependent Claim 24 words
The enameled wire of claim 1, wherein the molar proportion of said diisocyanate compound to said diol ranges from about 0.9:1 to about 1.1:1.
Claim 4
Dependent Claim 23 words
The enameled wire of claim 1, wherein the molar proportion of said diisocyanate compound is 0.93:1 to less than 1:1 to said diol.
Claim 5
Dependent Claim 47 words
The emameled wire of claim 1, wherein the diisocyanate compound is represented by the general formula OCN--R--NCO wherein R is a divalent aromatic group and wherein said diol is represented by the general formula HO--R'--OH wherein R' is a divalent group having at least 2 carbon atoms.
Claim 6
Dependent Claim 24 words
The enameled wire of claim 1, wherein said diisocyanate compound is an aliphatic diisocyanate, an alicyclic diisocyanate, an aromatic diisocyanate or a mixture thereof.
Claim 7
Dependent Claim 32 words
The enameled wire of claim 1, wherein said blocked diisocyanate is a diisocyanate blocked with a compound capable of forming an addition product with an isocyanate by reaction with an isocyanate group.
Claim 8
Dependent Claim 28 words
The enameled wire of claim 1, wherein said blocking agent is a compound capable of forming an addition product with an isocyanate by reaction with an isocyanate group.
Claim 9
Dependent Claim 13 words
The enameled wire of claim 4, wherein R is a divalent aromatic group.
Claim 10
Dependent Claim 27 words
The enameled wire of claim 1, wherein said blocked diisocyanate is a blocked aromatic diisocyanate and said blocking agent is a compound having a phenolic hydroxyl group.
Claim 11
Dependent Claim 15 words
The enameled wire of claim 4, wherein R' is a divalent aliphatic straight chain group.
Claim 12
Dependent Claim 31 words
The enameled wire of claim 1, wherein said diol is an aliphatic straight chain diol represented by the general formula HO--(CH.sub.2).sub.n --OH wherein n is an integer of at least two.
Claim 13
Dependent Claim 28 words
The enameled wire of claim 1, wherein said diisocyanate compound (i), (ii) or (iii) is only an aromatic diisocyanate compound or a mixture of only aromatic diisocyanate compounds.
Claim 14
Dependent Claim 28 words
The enameled wire of claim 12, wherein said aromatic diisocyanate compound is selected from the group consisting of 4,4'-diphenylmethane diisocyanate, 4,4'-diphenyl ether diisocyanate, 2,4'-tolylene diisocyanate and 2,6-tolylene diisocyanate.
Claim 15
Dependent Claim 13 words
The enameled wire of claim 1, wherein said diisocyanate compound is said diisocyanate.
Claim 16
Dependent Claim 14 words
The enameled wire of claim 1, wherein said diisocyanate compound is said blocked diisocyanate.
Claim 17
Dependent Claim 16 words
The enameled wire of claim 15, wherein said member consists essentially of components (i) and (ii).
Claim 18
Dependent Claim 16 words
The enameled wire of claim 15, wherein said member consists essentially of components (i) and (iii).
Claim 19
Dependent Claim 17 words
The enameled wire of claim 15, wherein said member consists essentially of components (i), (ii) and (iii).
Claim 20
Dependent Claim 21 words
The enameled wire of claim 17, wherein said blocked diisocyanate is blocked with a blocking agent having a phenolic hydroxyl group.
Claim 21
Dependent Claim 23 words
The enameled wire of claim 1, wherein said insulating straight chain polyurethane melts at an inside temperature of about 170° to 230° C.
Claim 22
Dependent Claim 19 words
The enameled wire of claim 1, wherein the layer which is coated consists of a member of said group.
Claim 23
Dependent Claim 20 words
The enameled wire of claim 1, wherein in component (i) a blocking agent for an isocyanate group is further present.

References Cited (Backward Citations)

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US3393177A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-04-15 1988-10-15 1989-04-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-04-15 1992-10-15 1993-04-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-04-15 1996-10-15 1997-04-16 $7700.00 Window Closed / Lapsed

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