Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
88 words
A control method for large scale batch zirconium reduction, said method comprising: (a) feeding solid zirconium tetrachloride into a sublimer at least periodically; (b) heating said sublimer to vaporize said zirconium tetrachloride; (c) feeding said vaporized zirconium tetrachloride from said sublimer to a reduction vessel; (d) taking measurements indicative of the feed from said sublimer to said reduction vessel; and (e) controlling the temperature of a condenser located in conjunction with said sublimer, whereby large batches of zirconium tetrachloride can be economically reduced to high quality zirconium metal.
Claim 2
Dependent Claim
88 words
A control method for large scale batch zirconium reduction, said method comprising: (a) feeding solid zirconium tetrachloride into a sublimer at least periodically; (b) heating said sublimer to vaporize said zirconium tetrachloride; (c) feeding said vaporized zirconium tetrachloride from said sublimer to a reduction vessel; (d) taking measurements indicative of the feed from said sublimer to said reduction vessel; and (e) controlling the temperature of a condenser located in conjunction with said sublimer, whereby large batches of zirconium tetrachloride can be economically reduced to high quality zirconium metal.
Claim 3
Dependent Claim
16 words
The method of claim 1 wherein said sublimer is controllably heated to a substantially constant temperature.
Claim 4
Dependent Claim
20 words
The control method of claim 1, wherein vaporized zirconium tetrachloride is continuously fed from said sublimer to said reduction vessel.
Claim 5
Dependent Claim
28 words
The method of claim 3, wherein flow between said sublimer and said reduction vessel is measured and said condenser's temperature is controlled to maintain said flow substantially constant.
Claim 6
Dependent Claim
31 words
The method of claim 3, wherein reduction vessel pressure is measured and said condenser temperature is controlled to maintain the interconnecting flow between said sublimer and said reduction vessel substantially constant.
Claim 7
Dependent Claim
17 words
The method of claim 4, wherein a flow restriction is used between said sublimer and said condenser.
Claim 8
Dependent Claim
17 words
The method of claim 5, wherein a flow restriction is used between said sublimer and said condenser.
Claim 9
Dependent Claim
34 words
The method of claim 6, wherein the level of solid zirconium tetrachloride in said sublimer is measured at at least one point to maintain a minimum level of solid zirconium tetrachloride in said sublimer.
Claim 10
Dependent Claim
21 words
The method of claim 8, wherein said solid zirconium tetrachloride level is measured by measuring back pressure on a recirculation loop.
Claim 11
Dependent Claim
36 words
The method of claim 9, wherein the level in said reduction vessel is measured and magnesium chloride is at least periodically removed to maintain the magnesium chloride level in said reduction vessel in a predetermined manner.