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Aluminum resistant ceramic fiber composition

Assignee: Premier Refractories and Chemicals Inc
•
Filing: 1983-05-26
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Granted: 1985-04-09
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Expires: 2003-05-26
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Abstract

Abstract A ceramic fiber composition for use in contact with molten aluminum alloys is disclosed which is lightweight and porous. The composition contains ceramic fibers, binders and an additive containing 9Al 2 O 3 .2B 2 O 3 . The additive is preferably aluminum boron slag which is a by-product of the production of ferro-boron.

Inventors

  • 👤 Frank T. Felice
  • 👤 Celeste B. Yonushonis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 09:17
CPC Classifications
C; C04; C04B; C04B30/00; C04B30/02; C04B28/00; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/91

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 84 words
A lightweight, porous ceramic fiber composition resistant to wetting and attack by molten aluminum alloys comprising: (a) from 20 to 65 weight % alumina silica ceramic fiber; (b) an additive containing essentially crystalline 9Al 2 O 3 .2B 2 O 3 such that the ceramic fiber composition contains from 1 to 12 weight % 9Al 2 O 3 .2B 2 O 3 ; and (c) the remainder comprising a refractory binder in a quantity at least sufficient to bind said ceramic fiber composition together.
Claim 2
Dependent Claim 84 words
A lightweight, porous ceramic fiber composition resistant to wetting and attack by molten aluminum alloys comprising: (a) from 20 to 65 weight % alumina silica ceramic fiber; (b) an additive containing essentially crystalline 9Al 2 O 3 .2B 2 O 3 such that the ceramic fiber composition contains from 1 to 12 weight % 9Al 2 O 3 .2B 2 O 3 ; and (c) the remainder comprising a refractory binder in a quantity at least sufficient to bind said ceramic fiber composition together.
Claim 3
Dependent Claim 39 words
A ceramic fiber composition as recited in claim 1 wherein said composition is a moldable composition and said binder comprises from 15 to 50 weight % of a colloidal silica dispersion based on the total weight of the composition.
Claim 4
Dependent Claim 20 words
A ceramic fiber composition as recited in claim 2 and further including from 0.4 to 5 weight % polyethylene oxide.
Claim 5
Dependent Claim 22 words
A ceramic fiber composition as recited in claim 2 wherein said colloidal silica dispersion comprises a dispersion containing about 40% colloidal silica.
Claim 6
Dependent Claim 21 words
A ceramic fiber composition as recited in claim 2 and further including a quantity of water to produce the desired consistency.
Claim 7
Dependent Claim 33 words
A ceramic fiber composition as recited in claim 1 wherein said binder is selected from the group consisting of colloidal silica dispersion, aluminum phosphate, alkali metal phosphates, sodium silicate, calcium aluminate and starch.
Claim 8
Dependent Claim 44 words
A ceramic fiber composition as recited in claim 1 for use in the vacuum forming of shapes comprising: (a) from 40 to 60 weight % ceramic fiber; and (b) from 4 to 12 weight % 9Al 2 O 3 .2B 2 O 3 .
Claim 9
Dependent Claim 24 words
A ceramic fiber composition as recited in claim 7 wherein said binder comprises a mixture of a colloidal silica dispersion and a starch solution.
Claim 10
Dependent Claim 16 words
A ceramic fiber composition as recited in claim 1 wherein said additive comprises aluminum boron slag.
Claim 11
Dependent Claim 18 words
A ceramic fiber composition as recited in claim 9 wherein said aluminum boron slag is minus 100 mesh.

References Cited (Backward Citations)

US2997402A Cited
US3231401A Cited
US3920578A Cited
US3524548A Cited
US3629116A Cited
US4041199A Cited
US4150189A Cited
US4069057A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-04-08 1988-10-08 1989-04-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-04-08 1992-10-08 1993-04-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-04-08 1996-10-08 1997-04-09 $7700.00 Window Closed / Lapsed

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