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US4508767A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming a corrosion resistant coating

Assignee: Dai Nippon Toryo Co Ltd
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Filing: 1983-11-30
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Granted: 1985-04-02
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Expires: 2003-11-30
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Abstract

Abstract A process for forming a moisture resistant coating, which comprises: (i) a step of priming a coating composition on a substrate and drying it to form a prime coat, (ii) a step of coating thereon a radical-polymerizable and oxidation-polymerizable, room temperature solventless coating composition containing a scaly pigment and polymerizing it to form a cured intermediate coat, and (iii) a step of finish coating thereon an air-drying finish coating composition and drying it to form an finish coat.

Inventors

  • 👤 Sadakazu Hokamura
  • 👤 Toshio Shinohara
  • 👤 Mitsutoshi Aritomi
  • 👤 Yuji Yoshida

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 16:12
CPC Classifications
B; B05; B05D; B05D7/00; B05D7/50; B05D7/56; B05D7/57; B05D7/574; B05D7/576; B05D2202/00

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 178 words
A process for forming a moisture resistant coating film, which comprises: (i) priming a coating composition on a substrate and drying it to form a prime coat; (ii) coating thereon a radical-polymerizable and oxidation-polymerizable, room temperature solventless coating composition composed essentially of: A. from 30 to 90% by weight of a resin component comprising (A) from 30 to 70% by weight of an oil-modified alkyd resin having an oil length of from 30 to 70% and modified with an α,β-unsaturated monocarboxylic acid selected from the group consisting of sorbic acid, crotonic acid and 2-(β-furyl)acrylic acid, the content of the α,β-unsaturated monocarboxylic acid in the alkyd resin being from 0.5 to 30% by weight, and (B) from 70 to 30% by weight of a polymerizable monomer in which the ingredient (A) is dissolved, B. from 70 to 10% by weight of a scaly pigment, and C. an effective amount of a curing catalyst, and polymerizing it to form a cured intermediate coat; and (iii) coating thereon an air-drying finish coating composition and drying it to form a finish coat.
Claim 2
Dependent Claim 178 words
A process for forming a moisture resistant coating film, which comprises: (i) priming a coating composition on a substrate and drying it to form a prime coat; (ii) coating thereon a radical-polymerizable and oxidation-polymerizable, room temperature solventless coating composition composed essentially of: A. from 30 to 90% by weight of a resin component comprising (A) from 30 to 70% by weight of an oil-modified alkyd resin having an oil length of from 30 to 70% and modified with an α,β-unsaturated monocarboxylic acid selected from the group consisting of sorbic acid, crotonic acid and 2-(β-furyl)acrylic acid, the content of the α,β-unsaturated monocarboxylic acid in the alkyd resin being from 0.5 to 30% by weight, and (B) from 70 to 30% by weight of a polymerizable monomer in which the ingredient (A) is dissolved, B. from 70 to 10% by weight of a scaly pigment, and C. an effective amount of a curing catalyst, and polymerizing it to form a cured intermediate coat; and (iii) coating thereon an air-drying finish coating composition and drying it to form a finish coat.
Claim 3
Dependent Claim 53 words
The process according to claim 1, wherein the primer coating composition is selected from the group consisting of an oil-type coating composition, an alkyd resin type coating composition, an epoxy resin type coating composition, a polyurethane resin type coating composition, a chlorinated rubber type coating composition and a vinyl resin type coating composition.
Claim 4
Dependent Claim 26 words
The process according to the claim 1, wherein the scaly pigment is glass flake, micaceous iron oxide, aluminum powder, talc or mica, or a mixture thereof.
Claim 5
Dependent Claim 58 words
The process according to claim 1, wherein the air-drying finish coating composition is a solvent-type coating composition selected from the group consisting of an oil-type coating composition, an alkyd resin type coating composition, an epoxy resin type coating composition, a polyurethane resin type coating composition, a chlorinated rubber type coating composition and a vinyl resin type coating composition.
Claim 6
Dependent Claim 114 words
The process according to claim 1, wherein the air-drying finish coating composition is a radical-polymerizable and oxidation polymerizable, room temperature solventless coating composition which is composed essentially of a curing catalyst and a resin component comprising (A) from 30 to 70% by weight of an oil-modified alkyd resin having an oil length of from 30 to 70% and modified with an α,β-unsaturated monocarboxylic acid selected from the group consisting of sorbic acid, crotonic acid and 2-(β-furyl)acrylic acid, the content of the α,β-unsaturated monocarboxylic acid in the alkyd resin being from 0.5 to 30% by weight, and (B) from 70 to 30% by weight of a polymerizable monomer in which the ingredient (A) is dissolved.

References Cited (Backward Citations)

US4098928A Cited
US4147675A Cited
US4346143A Cited
US4279962A Cited
US4396650A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-04-01 1988-10-01 1989-04-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-04-01 1992-10-01 1993-04-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-04-01 1996-10-01 1997-04-02 $7700.00 Window Closed / Lapsed

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