Laser hardening with selective shielding

Claim 1

A method of hardening an edge of a metal object comprising the steps of: generating at least one source of heat, applying said at least one source of heat to at least two surface areas disposed on opposite sides of said edge and offset from said edge by a predetermined amount thereby defining a corner including said edge and bounded by said at least two surface areas, moving said at least one source of heat at a predetermined rate along a predetermined path substantially parallel to said edge, thereby extending said at least two suface areas in a direction parallel to said edge, whereby the temperature of said metal object in said corner is raised to a critical temperature characteristic of the metal of said metal object; and cooling said at least two surface areas, characterized in that: said at least one source of heat is a single optical beam, having a beam area, from a laser, said step of applying heat to at least two surface areas is effected by blocking a portion of said beam area in front of said edge, thereby producing first and second beam areas striking said at least two surface areas on opposite sides of said edge, and said step of cooling said at least two surface areas is effected by conductive cooling into the bulk of said metal object.

Claim 2

A method of hardening an edge of a metal object comprising the steps of: generating at least one source of heat, applying said at least one source of heat to at least two surface areas disposed on opposite sides of said edge and offset from said edge by a predetermined amount thereby defining a corner including said edge and bounded by said at least two surface areas, moving said at least one source of heat at a predetermined rate along a predetermined path substantially parallel to said edge, thereby extending said at least two suface areas in a direction parallel to said edge, whereby the temperature of said metal object in said corner is raised to a critical temperature characteristic of the metal of said metal object; and cooling said at least two surface areas, characterized in that: said at least one source of heat is a single optical beam, having a beam area, from a laser, said step of applying heat to at least two surface areas is effected by blocking a portion of said beam area in front of said edge, thereby producing first and second beam areas striking said at least two surface areas on opposite sides of said edge, and said step of cooling said at least two surface areas is effected by conductive cooling into the bulk of said metal object.

Claim 4

A method of hardening with a laser beam a portion of a metal object having a front surface, a back surface and a curved surface joining said front and back surfaces, which curved surface has a tangent point at which a tangent to said curved surface is parallel to said laser beam comprising the steps of: generating a laser beam having a predetermined power level; directing said laser beam on an impact surface area within said front surface close to said curved surface; moving said impact surface area along a path in said front surface, thereby extending said impact surface area along said path, whereby heat is conducted through said metal object from said impact surface area to said back surface and said curved surface and the temperature of said object at said curved surface is raised above a critical temperature characteristic of the metal of said metal object; and in which method, said laser beam is directed on said front surface along a path such that said tangent point of said curved surface is offset from said laser beam by a predetermined amount.

Claim 5

A method of hardening with a laser beam a portion of a metal object having a front surface, a back surface and a curved surface joining said front and back surfaces, which curved surface has a tangent point at which a tangent to said curved surface is parallel to said laser beam comprising the steps of: generating a laser beam having a predetermined power level; directing said laser beam on an impact surface area within said front surface close to said curved surface; moving said impact surface area along a path in said front surface, thereby extending said impact surface area along said path, whereby heat is conducted through said metal object from said impact surface area to said back surface and said curved surface and the temperature of said object at said curved surface is raised above a critical temperature characteristic of the metal of said metal object; and in which method, said laser beam is directed on said front surface along a path such that said tangent point of said curved surface is offset from said laser beam by a predetermined amount.